Ford Mustang (1999-2004) Service Manual: Installation

1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Apply a bead of silicone gasket and sealant in two places where the engine front cover meets the cylinder head.

Valve Cover RH

2. Install the RH valve cover and finger tighten the bolts.

Valve Cover RH

3. Tighten the RH valve cover bolts in the sequence shown.

Valve Cover RH

4. Connect the wiring harness to the valve cover stud bolt.

Valve Cover RH

5. Connect the evaporative emissions (EVAP) return tube.

Valve Cover RH

6. NOTE: Lubricate O-ring with clean PAG oil or equivalent.

Install the A/C tube.

1. Install the A/C tube.

2. Connect the pin-type retainer.

Valve Cover RH

7. NOTE: Lubricate O-ring with clean PAG oil or equivalent.

Connect the A/C tube to the evaporator.

Valve Cover RH

8. Connect the A/C tube and install the nut.

Valve Cover RH

9. NOTE: Lubricate O-ring with clean PAG oil or equivalent.

Install the A/C suction tube.

Valve Cover RH

10. NOTE: Lubricate O-ring with clean PAG oil or equivalent.

Connect the A/C suction tube to the accumulator.

Valve Cover RH

11. Connect the heater hose.

Valve Cover RH

12. Install the throttle body. For additional information, refer to Section.

13. Connect the fuel tube spring lock coupling. For additional information, refer to Section.

14. Install the RH ignition coils.

Valve Cover RH

15. Connect the RH ignition coil electrical connectors.

Valve Cover RH

16. Install the RH ignition coil cover and the two bolts.

Valve Cover RH

17. Install the air cleaner outlet tube. For additional information, refer to Section.

18. Connect the battery ground cable. For additional information, refer to Section.

19. Fill the cooling system. For additional information, refer to Section .

20. Recharge the A/C system. For additional information, refer to Section.

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Drain the cooling system. For additional information, refer to Section. 3. Recover the refrigerant. For addi ...

    Valve Cover LH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Other materials:

    Cruise Control
    PRINCIPLES OF OPERATION Cruise control lets you maintain a set speed without keeping your foot on the accelerator pedal. USING CRUISE CONTROL WARNING: Do not use cruise control in heavy traffic, on winding roads or when the road surface is slippery. This coul ...

    Latch - Luggage Compartment Lid
    Removal 1. NOTE: The luggage compartment lid latch is equipped with mechanical interior release handle. Disconnect the luggage compartment lid lock actuator (432A38) cable. 2. Remove the luggage compartment lid latch (43200). 1. Disconnect the ...

    Engine Component View
    Cylinder Heads and Valve Train Components   Engine Front Cover Components   Engine Components   Cylinder Block and Lower End Components   Engine (DIAGNOSIS AND TESTING) Refer to Section for basic mechanical concerns or refer ...