Ford Mustang (1999-2004) Service Manual: Starter Drive and Flywheel Ring Gear Inspection

1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

2. Check the wear patterns on the starter drive gear and the flywheel ring gear . If the wear pattern is normal, install the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

Starter Drive and Flywheel Ring Gear Inspection

3. If the starter drive gear and the flywheel ring gear are not fully meshing and both of the gears are scored or damaged, install a new starter motor. For additional information refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

If necessary, install a new flywheel.

Starter Drive and Flywheel Ring Gear Inspection

    Component Tests
    Starter Motor -Voltage Drop Test WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at ...

    Relay Switch
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the power distribution box cover. 3. Remove the starter relay from the power distribution box. I ...

    Other materials:

    Installation
    CAUTION: The upper suspension arm and bushing nuts must be tightened with the suspension at curb height. Failure to do so can result in bushing failure, resulting in poor ride and handling. NOTE: If installing a new upper suspension arm and bushing, mark the ...

    Camshaft
    Material Removal 1. Remove the valve tappets. For additional information, refer to Valve Tappets in this section. 2. Remove the timing chain. For additional information, refer to Timing Chain in this section. 3. Position the wire harness aside. 4. R ...

    Removal
    1. Remove the upper intake manifold. For additional information, refer to Upper Intake Manifold in this section. 2. Partially drain the cooling system. For additional information, refer to Section. 3. Relieve the fuel system pressure. For additional i ...