Ford Mustang (1999-2004) Service Manual: Starter Drive and Flywheel Ring Gear Inspection

Ford Mustang (1999-2004) Service Manual / Engine / Starting System / Starter Drive and Flywheel Ring Gear Inspection

1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

2. Check the wear patterns on the starter drive gear and the flywheel ring gear . If the wear pattern is normal, install the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

Starter Drive and Flywheel Ring Gear Inspection

3. If the starter drive gear and the flywheel ring gear are not fully meshing and both of the gears are scored or damaged, install a new starter motor. For additional information refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

If necessary, install a new flywheel.

Starter Drive and Flywheel Ring Gear Inspection

    Component Tests
    Starter Motor -Voltage Drop Test WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at ...

    Relay Switch
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the power distribution box cover. 3. Remove the starter relay from the power distribution box. I ...

    Other materials:

    Mass Air Flow (MAF) Sensor - Cobra
    Removal and Installation 1. Disconnect the intake air temperature (IAT) sensor. 2. Disconnect the breather hose. 3. Disconnect the vacuum hose. 4. Loosen the clamps and remove the air cleaner outlet pipe. 5. CAUTION: The mass air flow (MAF) sensor ho ...

    Gauges And Warning Devices
    Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic and connector information. Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Refer to Wiring Diagrams Cell 66 , Warning Chime ...

    Safety Belt System (Description and Operation)
    WARNING: All safety belt assemblies include retractors, buckles, front seat belt buckle support assemblies (slide bar, if so equipped), shoulder belt height adjuster (if equipped), child safety seat tether bracket assemblies (if equipped) and attaching hardw ...