Ford Mustang (1999-2004) Service Manual: Starter Drive and Flywheel Ring Gear Inspection

Ford Mustang (1999-2004) Service Manual / Engine / Starting System / Starter Drive and Flywheel Ring Gear Inspection

1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

2. Check the wear patterns on the starter drive gear and the flywheel ring gear . If the wear pattern is normal, install the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

Starter Drive and Flywheel Ring Gear Inspection

3. If the starter drive gear and the flywheel ring gear are not fully meshing and both of the gears are scored or damaged, install a new starter motor. For additional information refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

If necessary, install a new flywheel.

Starter Drive and Flywheel Ring Gear Inspection

    Component Tests
    Starter Motor -Voltage Drop Test WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at ...

    Relay Switch
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the power distribution box cover. 3. Remove the starter relay from the power distribution box. I ...

    Other materials:

    Accelerator Pedal and Shaft
    Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm. 2. Remove the accelerator pedal and shaft. Remove the nuts. Remove the accelerator pedal and shaft. 3. To install, reverse the removal pro ...

    Crankshaft Position (CKP) Sensor - 4.6L
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the A/C compressor. For additional information, refer to Section. 3. Remove the crankshaft position (CKP) sensor. Disconnect the connect ...

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
    Removal and Installation NOTE: 3.8L shown, 4.6L (2V) similar. 1. With the vehicle in NEUTRAL, position it on a hoist. 2. Disconnect the exhaust gas recirculation (EGR) valve tube from the exhaust manifold. 3. Remove the differential feedback exhaust ga ...