Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Refrigerant System Tests
Special Tool(s)
R-134a Manifold Gauge Set
176-R032A or equivalent
1. Connect the R-134a Manifold Gauge Set. For additional information, refer
to Manifold Gauge
Set Connection in this section.
2. Adjust the climate controls for maximum cooling ...
Motorcraft part numbers
1For spark plug replacement, see your authorized dealer. See Scheduled
Maintenance
Information for the appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and design
specifications for
your vehicle, ...
Connecting Rod - Twist
1. Measure the connecting rod twist on a suitable alignment fixture.
Follow the instructions of the
fixture manufacturer. Verify the measurement is within specification.
Refer to the appropriate section in Group for the procedure.
If out of specificat ...
