Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Manual Transmission
The T5OD 5-speed transmission:
fifth speed gear functions as an overdrive gear.
forward gears are synchronized and helical cut.
shift interlock system prevents the engagement of more than one
gear.
Transmission, Manual Five-Speed
T ...
Water Pump - 4.6L(2V) and 4.6L(4V)
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
Mach I
1. Remove the air intake scoop. For additional information, refer to Section.
...
Acceleration Control (Diagnosis and Testing)
Inspection and Verification
1. Verify the customer's concern by operating the acceleration control system
to duplicate the
condition.
2. Inspect to determine if any of the following mechanical concerns apply:
Visual Inspection Chart
Mechanical
...
