Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Radiator
Removal and Installation
1. Drain the coolant. For additional information, refer to Supercharger
Cooling System Draining,
Filling and Bleeding in this section.
2. NOTE: RH is shown LH is similar.
Disconnect the two coolant hoses.
3. Remove the bolts an ...
Pinpoint Tests
NOTE: Reinstall or install new evaporative emission hose clamps
removed or damaged during testing
procedures.
PINPOINT TEST A: DTC P0442 SMALL LEAK IN EVAP SYSTEM
Test Step
Result / Action to Take
NOTE: Condition P0442 DTC set: less than 0.62 ...
Switch - Window Regulator Control
Removal
1. CAUTION: Use a shop towel or similar material between the
tool and the door trim
panel or damage to the door trim panel may occur.
Position the window regulator switch plate aside.
1. Pull at the service notch.
2. Lift to release ...
