Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Cobra
Removal and Installation
1. Remove the EGR valve. For addditional information, refer to Exhaust
Gas Recirculation (EGR)
Valve-Cobra in this section.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. Disconnect the exhaust manifold to EGR valve ...
Autolamps
WARNING: In severe weather conditions, it may be necessary to
switch your headlamps on manually.
Note: If the vehicle is equipped with autolamps, it will have the
windshield wiper rainlamp feature. When the windshield wipers are
turned to low- or high-speed wi ...
Cylinder Head Temperature (CHT) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information
refer to Section.
2. Disconnect the cylinder head temperature sensor connector.
3. Remove the CHT sensor.
Installation
1. To install, reverse the removal procedure. ...
