Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Transmission Draining and Filling
Material
Item
Specification
DEXRON III (ATF)
Transmission Fluid
XT-2-QDX
DEXRON III
1. Remove the drain plug and drain the transmission.
Position a suitable drain pan under the transmission.
2. Clean and install the drain plug.
3. N ...
Door
Removal
1. Remove the door trim panel. For additional information, refer to
Section.
2. Disconnect the necessary electrical connectors to remove the harness
and grommet from the
door.
3. NOTE: This procedure requires an assistant.
NOTE: Mark ...
Latch - Front Seat Backrest
Removal
NOTE: The power seat backrest adjuster assembly must be installed as a
new unit. Repair of the
power seat backrest adjuster assembly components is not acceptable and
should not be attempted.
1. Remove the two screws and the seat backrest latch ...
