Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Multifunction Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the ignition switch lock cylinder.
1. Insert the ignition key into the ignition switch lock cylinder and
turn to RUN position.
2. Push the ignition switch lock cylinder release tab with a p ...
Accessory Drive
General Specifications
Item
Specification
Accessory drive belt
6 ribs
Supercharger drive belt
8 ribs
Torque Specifications
...
Gearshift Lever and Boot
Material
Removal and Installation
1. Remove the gearshift lever knob.
2. Remove the console panel gearshift plate. Lift the gearshift lever boot
over the gearshift lever.
3. Remove the bolts and the shift lever.
4. Remove the screws and the inner shif ...
