Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Power seats
WARNING: Never adjust the driver’s seat or seat back when the
vehicle is moving.
WARNING: Before returning the seat back to its original
position, make sure that cargo or any objects are not trapped
behind the seat back.
The power seat control is located
on ...
Automatic Transaxle/Transmission
General Specifications
a - MERCON V is not interchangeable at this time with the current MERCON
fluids. Check the
transmission fluid level indicator to determine the correct fluid and refer to
the Workshop/Owner
publication to determine the correct service ...
Generator and Regulator
General Specifications
Torque Specifications
Generator
The charging system consists of the:
generator (GEN)
internal voltage regulator
The generator has an internal voltage regulator that is not installed
separately. The generator and
v ...
