Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Pinpoint Tests
PINPOINT TEST A: THE CONTROL ILLUMINATION IS INOPERATIVE
Test Step
Result / Action to Take
A1 CHECK PARKING LAMPS
YesPlace the headlamp switch in the OFF
position.
GO to A2 .
No
REFER to Section.
Place the headlamp switch ...
Parking Brake (Diagnosis and Testing)
Inspection and Verification
1. Verify the customer's concern by operating the parking brake system to
duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanica ...
Rear Ride Height Measurement - GT and Base
Item
Description
1
Body reinforcement
2
Ride height (shortest distance)
3
Rear axle
Wheel Track
Item
Part Number
Description
1
-
Front track
2
-
Rear track
Dogtracking
Item
Part N ...
