Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Master Cylinder - Hydro-Boost
Removal
1. Disconnect the fluid level sensor connector.
2. Disconnect the brake tubes.
3. Remove the brake master cylinder nuts.
4. Remove the brake master cylinder (2140).
Installation
1. To install, reverse the removal procedure.
Bleed the brak ...
Driveline System
Special Tool(s)
Clamp Plate
205-320 (T92L-4851-C)
Clutch Housing Alignment
Adapter
308-021 (T75L-4201-A)
Companion Flange Holding
Tool
205-126 (T78P-4851-A)
Companion Flange Runout
Gauge
205-319 (T92 ...
Catalyst Monitor Sensor
Special Tool(s)
Socket, Exhaust Gas Oxygen
Sensor
303-476 (T94P-9472-A)
Material
Item
Specification
Penetrating and Lock Lubricant
or equivalent
E8AZ-19A501-
B
Removal and Installation
1. Disconnect the battery ground ...
