Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Runout Check - Brake Disc and Hub
Special Tool(s)
Brake Measurement Kit
134-R0199 or equivalent
Material
Item
Specification
High Temperature Nickel Anti-
Seize Lubricant
F6AZ-9L494-AA
ESE-M12A4-
A
CAUTION: The brake disc (1126) runout specification must ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent
meeting
Ford specification WSP-M2C197-A.
2. Lub ...
Refrigerant System Filtering Following Air Conditioning (A/C) Component
Installation
Special Tool(s)
Set, A/C Fittings
412-DS028 (014-00333, D93L-
19703-B) or equivalent
1. Install the new A/C compressor. For additional information, refer to
Section.
2. Install the new suction accumulator/drier. For additional information, ...
