Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Mirror - Motor
Removal
1. Push in the upper edge of the mirror glass to the maximum travel.
2. Grasp the bottom of the mirror glass, pull outward and remove the mirror
glass.
3. Remove the mirror motor screws.
4. Disconnect the mirror motor electrical connector.
5. ...
Speakers
Torque Specifications
Speakers
NOTE: Premium sound speakers (18808) are labeled with either 6
OHMS or 8 OHMS.
The coupe has a four-speaker system, with two door-mounted
speakers and two in the package
tray panel (46506).
On the convertibl ...
Control Valve
Removal
1. Disconnect the brake tubes.
2. Remove the brake fluid control valve bracket nut.
Installation
1. To install, reverse the removal procedure.
...
