Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Ignition Coil
Material
Item
Specification
Silicone Brake Caliper Grease
and Dielectric Compound
D7AZ-19A331-A or equivalent
ESE-M1C171-
A
Removal and Installation
1. Disconnect the battery ground cable (14301). For additional
information, refer to ...
Camshaft
Removal and Installation
1. Remove the timing chains. For additional information, refer to Timing
Drive Components in this
section.
2. Remove the roller followers. For additional information, refer to Camshaft
Roller Follower in this
section.
3. Remove the ...
Removal
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module. This will
reduce the risk of injury
in the event of an accidental deployment.
WARNING: Carry a live air ...
