Ford Mustang Service Manual: Synchronizers

Manual Transmission

The TR3650 five-speed manual transmission features the following:

  • The fifth speed gear functions as an overdrive gear.
  • The forward gears are synchronized and helical cut.
  • The reverse gear operates through a constant-mesh, fully synchronized system.
  • The shift interlock system prevents the engagement of more than one gear.
  • The countershaft is serviced as an assembly.
  • An aluminum main case, extension housing and bell housing.

Transmission Internal Components - Disassembled View

 


 



Transmission Case and Shift Components - Disassembled View


Transmission Case and Shift Components - Disassembled View

 


 


Transmission Identification


Transmission Identification

The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.

The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).

Transmission Identification

 


 

Bearings - Inspection


    Countershaft Bearing
    Manual Transmission The TR3650 five-speed manual transmission features the following: The fifth speed gear functions as an overdrive gear. The forward gears are synchronized and helical cut. ...

    Gearshift Rail Bushing
    Manual Transmission The TR3650 five-speed manual transmission features the following: The fifth speed gear functions as an overdrive gear. The forward gears are synchronized and helical cut. ...

    Other materials:

    Starter Drive and Flywheel Ring Gear Inspection
    Starting System (Description and Operation) Starter Motor The starter motor is a 12-volt unit that has the starter solenoid mounted on the drive end housing and functions as follows: The current flows through the solenoid energizing coil until the solenoi ...

    Muffler - 3.8L
    Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. Support the rear axle with a suitable jack. 3. Remove the upper arm-to-differential bolt. 4. Remove the nut and bolt and disconnect the rear shock ...

    Stub Shaft Pilot Bearing and Seal
    Rear Drive Axle and Differential   The differential housing (4010) consists of a cast aluminum housing and a cast aluminum differential housing cover (4033). The differential housing cover uses silicone sealant as a gasket. The hypoid-desig ...