Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Latch - Luggage Compartment Lid
Removal
1. NOTE: The luggage compartment lid latch is equipped with
mechanical interior release handle.
Disconnect the luggage compartment lid lock actuator (432A38) cable.
2. Remove the luggage compartment lid latch (43200).
1. Disconnect the ...
Disassembly
1. Remove the differential assembly from the differential housing. For
additional information, refer
to Differential Case in this section.
2. Remove the bolts.
3. CAUTION: Do not damage the threads in the bolt holes.
Insert a punch in the bolt holes and d ...
Interior Trim Codes
The interior trim codes are listed below. The first letter/number is for the
interior fabric. The second
letter is for the interior color.
9 - Quantum/Rhodes cloth (base coupe)
A - Link weave cloth (Mach One)
M - Nudo Leather (Cobra)
T - Lea cloth with ...
