Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Engine
WARNING: Do not operate the engine with the hood open until the fan
blade has been first
examined for possible cracks and separation.
The 4.6L (4V) (281 CID) is a V-8 engine with the following features:
dual overhead camshafts
four valves per cylinder
s ...
Using the boot
Installing the Boot
WARNING: Always secure the retaining clips and boot straps on
the vehicle or the boot may come loose while driving.
Note: Be sure the boot is secure on the vehicle before driving.
Improper
installation can result in loss or damage of the b ...
Engine Front Cover
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-
A
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-
A4
SAE 5W-30 Premium Synthetic
Blend Motor Oil
XO-5W30-QSP ...
