Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Pulley - CIII Pump
Special Tool(s)
Pump Pulley Replacer
211-185 (T91P-3A733-A)
Pump Pulley Remover
211-016 (T69L-10300-B)
Removal
1. Remove the drive belt.
2. Raise and support the vehicle.
3. Using the special tool, remove the pulley.
Inspect the p ...
Key Release Button
Removal
1. Disconnect the battery ground cable.
2. Remove the ignition switch lock cylinder.
1. Insert the ignition key into the ignition switch lock cylinder and
turn to RUN position.
2. Push the ignition switch lock cylinder release tab with a p ...
Pinpoint Tests
CAUTION: Do not make jumper connections except as directed.
Incorrect connections
may damage the voltage regulator test terminals, fuses, or fuse links.
CAUTION: Do not allow any metal object to come in contact with the
generator housing
and inter ...
