Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Fuel Filter
Removal
WARNING: Fuel supply lines on all vehicles equipped with fuel injected
engines will
remain pressurized for long periods of time after engine shutdown. Fuel system
pressure must
be relieved prior to fuel system service to prevent possible personal inj ...
Installation
All vehicles
CAUTION: After installing the urethane installed windshield,
the vehicle should not be
driven until the urethane adhesive has cured. The curing time at
temperatures above 13C (55
F) and relative humidity above 50% is 12-24 hours (Refer ...
Engine (Disassembly)
Special Tool(s)
Service Set, Camshaft
303-017 (T65L-6250-A)
Remover, Crankshaft Vibration
Damper
303-009 (T58P-6316-D)
Lifting Bracket Set, Engine
303-D095 (D94L-6001-A) or
equivalent
Remover, Power Stee ...
