Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Cleaning leather seats
• Remove dust and loose dirt with a vacuum cleaner.
• Clean spills and stains as quickly as possible.
• For routine cleaning, wipe the surface with a soft, damp cloth. For
more thorough cleaning, wipe the surface with a mild soap and water
solution. In C ...
Visual Inspection Chart
Mechanical
Electrical
Low brake fluid
Anti-lock brake sensor
Anti-lock brake sensor indicator
Base brake system
Wheel bearings
Central junction box (CJB) Fuse:
5 (15A)
15 (10A)
29 (15 ...
Differential Case and Ring Gear - Traction-Lok
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Gauge, Differential Clutch
205-022 (T66L-4204-A)
Gauge, Differential Clutch
205-135 (T80P-4946-A)
Installer, Differential Side
Bearing
205-010 (T57 ...
