Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Fuse specification chart
Power Distribution Box
WARNING: Always disconnect the battery before servicing high
current fuses.
WARNING: To reduce risk of electrical shock, always replace
the cover to the power distribution box before reconnecting the
battery or refilling fluid reservoirs ...
Installation
1. Make sure the anti-rattle spring is correctly positioned in the
caliper.
2. CAUTION: Make sure guide pin boots are correctly seated or damage to
guide pins
can occur.
Install the disc brake caliper.
1. Hold the guide pins stationary.
2. Inst ...
Installation
All vehicles
1. NOTE: Inspect the insulators for wear or damage. Install new
insulators if necessary.
Install the upper insulator on the spring.
2. Install the lower insulator on the lower arm.
3. Install the rear spring. Make sure the pigtail on the low ...
