Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Countershaft Bearing
    Special Tool(s) Bearing Replacer 308-061 (T77J-7025-L) Front Bearing Replacer 308-062 (T77J-7025-M) Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) Pinion Bearing Cone Remover 205-D002 (D79L-4621 ...

    Safety Belt Maintenance
    WARNING: All safety belt assemblies include retractors, buckles, front seat belt buckle support assemblies (slide bar, if so equipped), shoulder belt height adjuster (if equipped), child safety seat tether bracket assemblies (if equipped) and attaching hardw ...

    Hydraulic Brake Actuation (Description and Operation)
      CAUTION: Blistering or swelling of rubber brake components may indicate contamination of the brake fluid by a petroleum based substance. New rubber components must be installed in the hydraulic brake system if contaminated and the entire hydraulic ...