Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Engine (Assembly)
    Special Tool(s) Slide Hammer 307-005 (T59L-100-B) Remover Adapter, Vibration Damper 303-176 (T82L-6316-B) Installer, Crankshaft Front Seal 303-474 (T94P-6701-AH) Replacer, Steering Pump Pulley 211-009 ...

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown ...

    Air Conditioning (A/C) System Check - Retail Procedure
    NOTE: This Retail Procedure is not eligible for claiming on Ford paid repairs (warranty and ESP). NOTE: The engine should be run at idle for 10 minutes with the air conditioning on and set to MAX A/C before carrying out this retail procedure. NOTE: Re ...