Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Pinpoint Tests
    PINPOINT TEST A: NO COMMUNICATION WITH THE INSTRUMENT CLUSTER Test Step Result / Action to Take A1 CHECK THE BATTERY POWER SUPPLY TO THE INSTRUMENT CLUSTER YesGO to A2 . No REPAIR the circuit. TEST the system for normal operation. ...

    Ignition Switch
    Removal 1. Disconnect the battery ground cable. 2. Remove the lower instrument panel steering column cover. 1. Remove the screws. 2. Remove the lower instrument panel steering column cover. 3. Remove the instrument panel reinforcement. 1. Rem ...

    Installation
    Convertible 1. For installation of the back window glass, refer to Section. Coupe CAUTION: After installing the urethane installed back window glass, the vehicle should not be driven until the urethane adhesive has cured. The curing time at tempe ...