Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Hydraulic Lash Adjusters
Removal
1. Remove the roller followers. For additional information, refer to Roller
Followers in this section.
2. Remove the 16 hydraulic lash adjusters.
3. Inspect the roller followers. For additional information, refer to
Section.
Installation
1. To ins ...
Installation
1. NOTE: A new torque converter drain plug must be used.
Install the torque converter drain plug.
2. Install the torque converter housing plug.
3. CAUTION: If installing a new filter, and the seal remains in the
main control bore,
carefully use a small ...
Symptom Chart
Condition
Possible Sources
Action
Difficult
starting
Damaged ignition
system.
Damaged fuel
system.
Damaged starting
system.
Damaged charging
system/battery.
Burnt valve.
Worn piston.
Worn pi ...
