Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Push Rod
    Removal CAUTION: Mark the components removed for correct location. 1. Remove the rocker arms (6564). For additional information, refer to Rocker Arm in this section. 2. Remove the push rods (6565). 3. Inspect the components. For additional information, ...

    Final assembly
    23. Install the differential assembly in the differential housing. For additional information, refer to Differential Case in this section. 24. CAUTION: Align the index marks. CAUTION: Install the driveshaft with new bolts. If new bolts are not available, a ...

    Bezel
    Removal 1. Remove the shifter top control panel. 2. Disconnect the electrical connectors. 3. Remove the shifter bezel. 4. Remove the bulb from the bezel. 5. Disconnect the connector. 6. CAUTION: Extra force may be needed to lift up on the handle. Do not ...