Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. Hold the A/C disc and hub assembly (19D786) with the special ...

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the transmission. 3. Remove the air intake scoop. For additional information, refer to Section. 4. Remove the air cleaner outlet tube. For additional informatio ...

    Disassembly
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the bolts. 3. CAUTION: Do not damage the threads in the bolt holes. Insert a punch in the bolt holes and d ...