Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Supercharger Belt Idler Pulley
    Removal and Installation 1. Remove the supercharger drive belt cover. 2. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 3. Remove the bolt and the supercharger belt idler pulley. 4. To install, reverse the removal pro ...

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of specification, install new components as necessary. Refer ...

    Fuel Injection Supply Manifold and Fuel Injector
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP WSS-M2C153- H Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel relat ...