Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Powertrain/Drivetrain Mount Neutralizing
WARNING: The electrical power to the air suspension system must be shut
off prior to
hoisting, jacking or towing an air suspension vehicle. This can be accomplished
by turning off
the air suspension switch. Failure to do so can result in unexpected inflation ...
Installation
1. Install the RH engine insulator.
Install the nuts.
Install the bolts.
2. Install the LH engine insulator.
3. Connect the engine ground strap.
4. Install the bracket.
5. Lower the vehicle.
6. Lower the engine.
7. Raise the vehicle.
8. Ins ...
Key Programming - Additional Key With One Programmed
Key
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: This procedure is used when a customer needs to have an additional key
programmed into the
veh ...


