Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Front Subframe - 4.6L (4V) Engine
    Special Tool(s) 3-Bar Engine Support Kit 303-F072 Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Removal and Installation All vehicles 1. Remove the steering gear. For additional information, refer to Section . 2. Remove the low ...

    Headliner
    Removal 1. Remove the two upper quarter panels. For additional information, refer to Trim Panel-Upper Quarter in this section. 2. Remove the two windshield side garnish mouldings. 3. Remove the two sun visors. 1. Remove the six screws. 2. ...

    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer to the appropriate section in Group 303 for the procedure. ...