Ford Mustang (1999-2004) Service Manual: Gearshift Rail Bushing
Special Tool(s)
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Universal Puller Set 303-DS005 (D80L-100-A) or equivalent |
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Installer, Shift Rail Bushing 308-244 (T96P-7025-F) |
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Slide Hammer 100-001 (T50T-100-A) |
Disassembly and Assembly
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.

2. Using the special tool, install the main shift rail bearing.

Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Sup ...
Other materials:
1-2 Accumulator
Removal
1. Compress the 1-2 accumulator cover and remove the accumulator piston
retaining ring.
2. NOTE: Note the location of the 1-2 accumulator springs for
reference during assembly.
Remove the 1-2 accumulator.
1. Remove the 1-2 accumulator cover.
2. ...
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the battery. Failure to follow this caution will
result in the GEM storing many erroneous DTCs and
may result in the GEM exhibiting erratic operation after installation.
CAUTI ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear operates through a constant-mesh, fully
synchronized system.
...



