Ford Mustang (1999-2004) Service Manual: Gearshift Rail Bushing
Special Tool(s)
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Universal Puller Set 303-DS005 (D80L-100-A) or equivalent |
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Installer, Shift Rail Bushing 308-244 (T96P-7025-F) |
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Slide Hammer 100-001 (T50T-100-A) |
Disassembly and Assembly
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.
2. Using the special tool, install the main shift rail bearing.
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Sup ...
Other materials:
Weld Nut Repair - Stripped Weld Nut, Restraints
Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal
injury, the backup
power supply must be depleted before repairing or replacing any front or
side air bag
supplemental restraint system (SRS) components and before servicing,
replacing, ...
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a
straightedge and a feeler
g ...
Analysis of Vibration
WARNING: A vehicle equipped with a Traction-Lok differential will
always have both
wheels driving. If only one wheel is raised off the floor and the rear axle is
driven by the engine,
the wheel on the floor could drive the vehicle off the stand or jack. Be s ...