Ford Mustang (1999-2004) Service Manual: Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic and connector information.
Special Tool(s)
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Connector, Refrigerant Pressure Line 412-093 (T94P-19623-E) |
 |
Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent |
 |
Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent |
 |
Breakout Box, EEC-V Control System 418-049 (014-00950, T94L-50- EEC-V) |
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Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool |
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Pressure Test Kit 014-R1072 or equivalent |
 |
77 III Automotive Meter 105-R0056 or equivalent |
 |
R-134a Manifold Gauge Set 176-R032A or equivalent |
 |
Refrigerant Leak Detector 216-00001 or equivalent |
Vacuum Schematic-Manual Climate Control System
Function Selector Switch Vacuum Connector
Function Selector Switch Vacuum Application Chart
V=Vacuum
NV=No Vacuum
System Air Flow Description
MAX A/C
When MAX A/C is selected:
The air inlet door vacuum control motor is at full vacuum, closing
off outside air and admitting
only recirculated air.
The panel/defrost door vacuum cont ...
Inspection and Verification
1. Verify the customer's concern by operating the climate control system
to duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical
concerns apply:
Visu ...
Other materials:
Support Straps
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel suppl ...
Assembly
Initial assembly
1. Coat the new differential drive pinion bearing cup(s) with lubricant.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A.
2. Using the special tool, install the diff ...
Condenser Core
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
NOTE: If an A/C condenser core leak is suspected, the A/C condenser
core must be l ...
