Ford Mustang (1999-2004) Service Manual: Thermostat - 4.6L(2V)

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

2. Remove the bolts and coolant outlet connection.

Thermostat - 4.6L(2V)

3. Position aside the coolant outlet connection and the upper radiator hose.

Thermostat - 4.6L(2V)

4. Remove the thermostat and O-ring seal from the upper intake manifold.

  • Inspect the O-ring seal. Install a new seal if necessary.

Thermostat - 4.6L(2V)

5. To install, reverse the removal procedure.

    Thermostat - 3.8L
    Material Item Specification Gasket Adhesive TA-6 or equivalent WSS-M2G408- A Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51 ...

    Thermostat - 4.6L(4V)
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. With the vehicle in ne ...

    Other materials:

    Removal
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. CAUTION: Record the torque necessary to maintain rotation of the drive pinion gear through several revolutions prio ...

    Air Conditioning (A/C) System Recovery, Evacuation and Charging
    Special Tool(s) R-134a A/C Refrigerant Center 176-00002 or equivalent R-134a A/C Refrigerant Center 023-00153 or equivalent R-134a Manifold Gauge Set 176-R032A or equivalent 1.2 CFM Vacuum Pump 023-00162 o ...

    Speed Control (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 31 , Speed Control for schematic and connector information. Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool 7 ...