Ford Mustang (1999-2004) Service Manual: Front Bumper

Special Tool(s)

Heavy-Duty Riveter 501-D011 (D80L-23200-A)

Removal and Installation

All vehicles except Cobra

1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this section.

Cobra

2. Remove the charge air cooler. For additional information, refer to Section.

All vehicles

3. Remove the two rivets and the front bumper isolator.

Cobra

4. NOTE: The charge air cooler bracket is removed for clarity.

Remove the four bolts and the two intercooler radiator brackets.

Front Bumper

All vehicles

5. Remove the bolts and the front bumper.

Front Bumper

6. To install, reverse the removal procedure.

Rear Bumper Cover

Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (tw ...

Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with ...

Other materials:

Installation
1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For additional information, refer to Section. 4. NOTE: The eng ...

Ordering additional owner’s literature
To order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORATED 47911 Halyard Drive Plymouth, Michigan 48170 Attention: Customer Service Or to order a free publication catalog, call toll free: 1-800-782-4356 Monday-Friday 8:00 a. ...

Connecting Rod - Bearing Journal Clearance
Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance. 1. Remove the connecting rod bearing cap. 2. ...