Ford Mustang (1999-2004) Service Manual: Front Bumper

Special Tool(s)

Heavy-Duty Riveter 501-D011 (D80L-23200-A)

Removal and Installation

All vehicles except Cobra

1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this section.

Cobra

2. Remove the charge air cooler. For additional information, refer to Section.

All vehicles

3. Remove the two rivets and the front bumper isolator.

Cobra

4. NOTE: The charge air cooler bracket is removed for clarity.

Remove the four bolts and the two intercooler radiator brackets.

Front Bumper

All vehicles

5. Remove the bolts and the front bumper.

Front Bumper

6. To install, reverse the removal procedure.

    Rear Bumper Cover
    Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (tw ...

    Rear Bumper
    Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with ...

    Other materials:

    Blower Motor
    Removal 1. Disconnect the jumper wire. 2. Disconnect the main harness. 3. Remove the screws. 4. Separate the cover from the motor. 5. Separate the motor from the housing. 6. Disconnect the jumper from the motor. Remove the blower motor. Installa ...

    Inspection and Verification
    1. Verify the customer concern. 2. Visually inspect for obvious signs of electrical damage. Visual Inspection Chart Electrical Central junction box (CJB) Fuse 31 (5A) Damaged wiring harness Loose or corroded connections ...

    Hydraulic Lash Adjusters
    Removal 1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the 16 hydraulic lash adjusters. 3. Inspect the roller followers. For additional information, refer to Section. Installation 1. To ins ...