Ford Mustang (1999-2004) Service Manual: Front Bumper

Special Tool(s)

Heavy-Duty Riveter 501-D011 (D80L-23200-A)

Removal and Installation

All vehicles except Cobra

1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this section.

Cobra

2. Remove the charge air cooler. For additional information, refer to Section.

All vehicles

3. Remove the two rivets and the front bumper isolator.

Cobra

4. NOTE: The charge air cooler bracket is removed for clarity.

Remove the four bolts and the two intercooler radiator brackets.

Front Bumper

All vehicles

5. Remove the bolts and the front bumper.

Front Bumper

6. To install, reverse the removal procedure.

    Rear Bumper Cover
    Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (tw ...

    Rear Bumper
    Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with ...

    Other materials:

    Valve Cover RH
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4 Removal and Installation 1. Remove the air cleaner outlet tube. For additional information, refer to Section. 2. Disconnect the fuel line. F ...

    Assembly
    1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or bu ...

    Installation
    1. CAUTION: In order to prevent foreign material from contaminating the engine block or the engine front cover it is necessary to seal the coolant and oil passages of both components. Failure to follow these directions will result in engine damage. CAU ...