Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection

Special Tool(s)

120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent

NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.

1. Check for leaks using a 120 Watt UV spot lamp.

  • Scan all components, fittings and lines of the A/C system.

Tracer Dye Leak Detection

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.

3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Tracer Dye Leak Detection

    Electronic Leak Detection
    Special Tool(s) H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be ca ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WA ...

    Other materials:

    Engine Support Insulators
    Special Tool(s) 3 Bar Engine Support Kit 303-F072 Engine Lift Bracket Set 303-D095 (D94L-6001-A) or equivalent ...

    Washer Pump
    Removal 1. Remove the LF wheel and tire. Refer to Section. 2. Position the front portion of the LF inner splash shield aside. 3. WARNING: Windshield washer solution contains methanol, which is poisonous. Observe all cautions and warnings indicate ...

    Trunk release
    The remote trunk release button is located on the center console. Press the button to unlatch the trunk. Interior Trunk Control Lockout (Convertible Vehicles Only) This feature disables the interior trunk control. It helps prevent unauthorized access to the t ...