Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection

Special Tool(s)

120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent

NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.

1. Check for leaks using a 120 Watt UV spot lamp.

  • Scan all components, fittings and lines of the A/C system.

Tracer Dye Leak Detection

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.

3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Tracer Dye Leak Detection

    Electronic Leak Detection
    Special Tool(s) H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be ca ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WA ...

    Other materials:

    Exhaust System Neutralizing
    WARNING: Exhaust gases contain carbon monoxide, which is harmful to health and potentially lethal. Repair exhaust system leaks immediately. Never operate the engine in an enclosed area. WARNING: Exhaust system components are hot. NOTE: Neutralize the exhau ...

    Belt Minder Deactivating/Activating
    Preparation 1. Before deactivating/activating the belt minder, set the parking brake. 2. Place the gearshift in P (Park) (automatic transmission) or the neutral position (manual transmission). 3. Place the ignition switch in the OFF position. ...

    Air Cleaner Element - 3.8L
    Removal and Installation 1. Remove the air cleaner outlet tube. For additional information, refer to Air Cleaner Outlet Pipe- 3.8L in this section 2. Disconnect the connector. 3. Remove the mass air flow (MAF) sensor. 1. Release the clips. 2. Re ...