Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection

Special Tool(s)

120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent

NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.

1. Check for leaks using a 120 Watt UV spot lamp.

  • Scan all components, fittings and lines of the A/C system.

Tracer Dye Leak Detection

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.

3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Tracer Dye Leak Detection

    Electronic Leak Detection
    Special Tool(s) H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be ca ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WA ...

    Other materials:

    Actuator Cable - Speed Control-Cobra
    1. Remove the speed control actuator cable end from the throttle body. 1. Lift the speed control cable from the throttle nailhead. 2. Release the speed control cable from the throttle bracket. 2. Remove the speed control cable from the retaining cli ...

    Door
    Removal 1. Remove the door trim panel. For additional information, refer to Section. 2. Disconnect the necessary electrical connectors to remove the harness and grommet from the door. 3. NOTE: This procedure requires an assistant. NOTE: Mark ...

    Fuel Tank Draining
    Special Tool(s) Fuel Storage Tanker 164-R3202 or equivalent Fuel Tank Drain Hose 310-F013 WARNING: Do not smoke or carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly fla ...