Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection

Special Tool(s)

120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent

NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.

1. Check for leaks using a 120 Watt UV spot lamp.

  • Scan all components, fittings and lines of the A/C system.

Tracer Dye Leak Detection

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.

3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Tracer Dye Leak Detection

    Electronic Leak Detection
    Special Tool(s) H10PM Refrigerant Leak Detector With Battery 216-00001 or equivalent CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be ca ...

    Air Conditioning (A/C) System Flushing
    Special Tool(s) A/C Flush and Purge Machine 219-00022 (part of 219-00023) or equivalent A/C Flush and Purge Fitting Kit 219-00024 (part of 219-00023) or equivalent WA ...

    Other materials:

    Crankshaft Position (CKP) Sensor - 4.6L
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the A/C compressor. For additional information, refer to Section. 3. Remove the crankshaft position (CKP) sensor. Disconnect the connect ...

    Evaporative Emission Canister
    Removal and Installation 1. WARNING: The evaporative emission system contains fuel vapor and condensed fuel vapor. Although not in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the bat ...

    Removal
    All vehicles 1. Remove the air intake scoop bracket. For additional information, refer to Section. 2. Remove the RH valve cover. For additional information, refer to Valve Cover RH in this section. 3. Remove the Hydro-Boost brake booster. For additional in ...