Ford Mustang (1999-2004) Service Manual: Tracer Dye Leak Detection
Special Tool(s)
![]() |
120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent |
NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright yellow-green glow of the tracer dye. Since more than one leak can exist, always inspect each component.
1. Check for leaks using a 120 Watt UV spot lamp.
- Scan all components, fittings and lines of the A/C system.

2. After the leak is repaired, remove any traces of tracer dye with a general purpose oil solvent.
3. Verify the repair by operating the system for a short time and inspect with the UV spot lamp.

Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be ca ...
Air Conditioning (A/C) System Flushing
Special Tool(s)
A/C Flush and Purge Machine
219-00022 (part of 219-00023)
or equivalent
A/C Flush and Purge Fitting Kit
219-00024 (part of 219-00023)
or equivalent
WA ...
Other materials:
Tire care
Information About Uniform Tire Quality Grading
Tire Quality Grades apply to new
pneumatic passenger car tires. The Tire
Quality Grades can be found where
applicable on the tire sidewall between
tread shoulder and maximum section
width. For example:
• Treadw ...
Intake Air Distribution and Filtering - Supercharger,
Charge Air Cooler
The supercharger (SC) is a positive displacement pump. Its purpose is to
supply an excess volume of
intake air to the engine by increasing air pressure and density in the
intake manifold. The supercharger
is matched to the engine by its displacement and ...
Climate Control System (Description and Operation)
WARNING: To avoid accidental deployment and possible injury, the air
bag system
backup power supply must be depleted before repairing any climate control
components. To
deplete the backup power supply, disconnect the battery ground cable and wait
one minute ...

