Ford Mustang (1999-2004) Service Manual: Universal Joints
The universal joints are:
- lubed-for-life design and require no lubrication.
- equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.
| Item | Part Number | Description |
| 1 | 4635 | Universal joint (U-joint) |
| 2 | - | Grease seal (part of 4635) |
| 3 | - | 32 needle bearings (part of 4635) |
| 4 | - | Thrust washer (part of 4635) |
| 5 | - | Bearing cup (part of 4635) |
| 6 | - | Spider (part of 4635) |
Driveshaft (Description and Operation)
NOTE: All driveshaft assemblies are balanced. If undercoating the
vehicle, protect the driveshaft to
prevent overspray of any undercoating material.
The driveshaft has the following features ...
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
...
Other materials:
Output Shaft Speed (OSS) Sensor
Removal and Installation
1. With the vehicle in NEUTRAL, raise and support the vehicle.
2. Disconnect the electrical connector.
3. Remove the output shaft speed (OSS) sensor.
4. To install, reverse the removal procedure. ...
Assembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check the fluid passage in the ...
Preliminary Inspection
The following items must be checked prior to beginning the diagnostic
procedures:
Know and Understand the Concern
In order to correctly diagnose a concern, first understand the
customer complaint or condition.
Customer contact may be required in ord ...
