Ford Mustang (1999-2004) Service Manual: Universal Joints

The universal joints are:

  • lubed-for-life design and require no lubrication.
  • equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.

Universal Joints

 

Item Part Number Description
1 4635 Universal joint (U-joint)
2 - Grease seal (part of 4635)
3 - 32 needle bearings (part of 4635)
4 - Thrust washer (part of 4635)
5 - Bearing cup (part of 4635)
6 - Spider (part of 4635)
    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features ...

    Driveshaft (Removal and Installation)
    Material Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Removal and Installation 1. Raise and support the vehicle. 2. Carry out the following: ...

    Other materials:

    Pump - CII
    Special Tool(s) Teflon Seal Replacer Set 211D027 (D90P-3517-A) or equivalent Removal and Installation 1. Disconnect the power steering hose. Remove and discard the seal ring. 2. Disconnect the power steering hose. 3. Remove the pulley. ...

    Water Pump - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Dra ...

    Switch - Key-In-Ignition Warning
    Removal 1. Remove the ignition switch lock cylinder. 1. Insert the ignition key and turn to the RUN position. 2. Insert a punch in the access hole of the steering column and press the release tab while pulling out the ignition switch lock cy ...