Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications
Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Fuel Charging And Controls
The fuel injection supply manifold (9F792):
delivers fuel to the fuel injector.
receives fuel from the fuel supply line.
The throttle body (9E926):
controls air supply to the upper intake manifold (9424) by positioning
the throttle plate.
connects the ...
Pinpoint Tests - OSC Equipped Vehicles
Special Tool(s)
Breakout Box, EEC-V Control
System
418-049 (T94L-50-EEC-V) or
equivalent
MLP-TR Cable
418-F107 (007-00111) or
equivalent
Worldwide Diagnostic System
(WDS)
418-F224
New Generation STAR (NGS)
T ...
Rear Disc Brake (Description and Operation)
WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts
eyes, flush eyes with
running water for 15 minutes. Get medical attention if irritation
persist ...