Ford Mustang (1999-2004) Service Manual: Installation
1. Apply silicone gasket and sealant in the locations shown.
2. Install the engine front cover.
3. Install the belt idler pulleys and the bolts.
4. Connect the CMP sensor electrical connector.
5. Raise the vehicle.
6. Install the crankshaft front oil seal. For additional information, refer to Crankshaft Front Oil Seal in this section.
7. Tighten the four oil pan bolts in the sequence shown.
- Stage 1: Tighten to 2 Nm (18 lb-in).
- Stage 2: Tighten to 20 Nm (15 lb-ft).
- Stage 3: Tighten an additional 60 degrees.
8. Install the drain plug.
9. Position the power steering reservoir and install the bolts.
10. Connect the CKP sensor electrical connector.
11. Position the A/C muffler and tighten the nut.
12. Install the power steering pump and the bolts.
13. Position the battery cable and install the two nuts.
14. Install the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section.
15. Install the water pump pulley and the bolts.
16. Install the cooling fan.
17. Install the accessory drive belt. For additional information, refer to Section
18. Install the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section.
19. Position the radio ignition interference capacitors and install the nuts.
20. Fill the crankcase with clean engine oil.
Removal
1. Remove the nuts and position the radio ignition interference capacitors aside. 2. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section ...Timing Drive Components
Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...Other materials:
Axle Housing Bushing
Special Tool(s)
Axle Suspension Bushing Set
204-S030 (T78P-5638-A)
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. ...
Wheel Leaks
Material
Item
Specification
Professional Choke and
Linkage Cleaner
F8AZ-19520-AB
WSS-M14P10-
B
Aluminum Wheel Repair
Compound
ESA-M4G280-
A
WARNING: Wheel repairs that use welding or peening are not approved. An
inner tube ...
Brake Booster - Hydro-Boost (Description and Operation)
The Hydro-Boost brake booster is a hydraulically operated brake booster
powered by the power
steering pump (3A674). The power steering pump provides the fluid pressure to
operate both the
power brake booster and the power steering gear (3504).
A Hydro-Boost ...