Ford Mustang (1999-2004) Service Manual: Removal
NOTE: The convertible top hydraulic components are removed from the vehicle as an assembly. The hydraulic components are individually repaired and the system must be bled before being installed into the vehicle.
Hydraulic system
1. Unlatch the convertible top.
2. Remove the rear quarter trim panel. For additional information, refer to Section.
3. NOTE: This step applies to vehicles equipped with the Mach sound system.
Remove the screw and disconnect the electrical connectors.
4. Remove the screws.
5. Remove the speakers.
6. Remove the two cylinder rod mounting bolts.
7. Fully lower the lift cylinders.
8. Remove the nuts and the lift cylinders.
9. Release the hydraulic line retainers on each side.
10. Disconnect the motor electrical connector.
11. Pull up on the motor to release the rubber retainers.
12. Remove the motor and cylinders as an assembly.
Lift cylinder
13. NOTE: Prior to their removal, mark the upper and lower hydraulic lines to insure correct installation on the new cylinder.
Remove the hydraulic lines from the cylinder.
Motor assembly
14. NOTE: Prior to removal, mark the hydraulic lines to insure correct installation of the motor assembly.
Remove the hydraulic lines from the motor assembly.
Installation
Lift cylinder
1. NOTE: Be sure that each fitting is installed in the correct position on
the folding top hydraulic
component.
NOTE: Make sure that the tetra seal is installed in the bottom of each of ...
Other materials:
Assembly
1. Install the locking lever cam and pin.
2. Install the lock actuator lever and pin.
3. Install the lock actuator lever return spring.
4. Install the ignition lock cylinder lockout lever.
5. NOTE: The lock lever with two teeth is installed on the left ...
Installation
1. CAUTION: To prevent refrigerant system contamination, do not allow
dirt or other
foreign materials to enter the A/C compressor.
Clean the A/C compressor nose area.
2. Place the shaft seal on the special tool. Lubricate the shaft seal and the
special tool ...
Output Shaft
Special Tool(s)
Puller, Bearing
205-D064 (D84L-1123-A)
Adapter for 303-224 (Handle)
205-153 (T80T-4000-W)
Installer, Output Shaft Rear
Bearing
308-401
Remover/Installer, Bearing
Tube
308-025 (T75L-7025 ...