Ford Mustang (1999-2004) Service Manual: Removal
1. Raise and support the vehicle.
2. Remove the rear wheel and tire assemblies.
3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment.
CAUTION: Do not allow the calipers to hang from the brake hoses.
Remove the rear brake caliper and support bracket from the knuckle as an assembly. Wire the caliper and support bracket assembly out of the way.
4. CAUTION: Index-mark the driveshaft flange and rear axle pinion flange (4851) to maintain initial balance during installation.
CAUTION: The driveshaft centering socket yoke fits tightly on the rear axle pinion flange pilot. Never hammer on the driveshaft (4602) or any of its components to disconnect the yoke from the flange. Pry only in the area shown, with a suitable tool, to disconnect the yoke from the flange.
Disconnect and position the driveshaft out of the way.


5. Install an Nm (inch/pound) torque wrench on the nut and record the torque necessary to maintain rotation of the drive pinion gear through several revolutions.

6. CAUTION: After removing the nut, discard it. Use a new nut for installation.
Use the special tool to hold the rear axle pinion flange while removing the nut.

7. Index-mark the rear axle pinion flange and drive pinion gear stem to maintain initial balance during installation.

8. Using the special tool, remove the rear axle pinion flange.

Drive Pinion Flange
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Holding Fixture, Drive Pinion
Flange
205-126 (T78P-4851-A)
Installer, Drive Pinion Flange
205-002 ...
Installation
1. Inspect the rear axle pinion flange seal journal for rust, nicks, and
scratches prior to installing
the flange. Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the rear ...
Other materials:
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...
Brake Booster - Vacuum (Description and Operation)
Power Brake Booster
The vacuum type power brake booster (2005):
is a dual diaphragm, vacuum assisted power brake booster
reduces brake pedal force and travel distance.
is located on the LH side of the bulkhead in the engine compartment,
be ...
Noise, Vibration and Harshness (NVH) (Description and Operation)
Noise is any undesirable sound, usually unpleasant in nature. Vibration is
any motion, shaking or
trembling, that can be felt or seen when an object moves back and forth or up
and down. Harshness is
a ride quality issue where the vehicle's response to the ro ...
