Ford Mustang (1999-2004) Service Manual: Brake Pads - Cobra

Removal

1. Remove brake fluid in the master cylinder reservoir until the reservoir is half full.

2. Raise and support the vehicle.

3. Remove the tire and wheel assembly.

4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install new pads in complete axle sets.

Inspect the pads for wear and contamination.

Brake Pads - Cobra

5. Remove the caliper locating pin E-clip.

Brake Pads - Cobra

6. Remove the caliper locating pin.

Brake Pads - Cobra

7. Remove the caliper.

Brake Pads - Cobra

8. Remove the brake pads.

Brake Pads - Cobra

9. Measure the brake disc thickness.

  • Install a new brake disc if not within specification.

Brake Pads - Cobra

10. Inspect the disc brake caliper.

  • If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.

Brake Pads - Cobra

11. NOTE: Use a wood block or used pad to protect pistons and boots.

Compress the caliper pistons (2196).

Brake Pads - Cobra

Installation

1. Follow the removal procedure in reverse order.

    Installation
    1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. ...

    Caliper
    ...

    Other materials:

    Pinpoint Tests - OSC Equipped Vehicles
    Special Tool(s) Breakout Box, EEC-V Control System 418-049 (T94L-50-EEC-V) or equivalent MLP-TR Cable 418-F107 (007-00111) or equivalent Worldwide Diagnostic System (WDS) 418-F224 New Generation STAR (NGS) T ...

    Changing a road wheel
    WARNING: The use of tire sealants may damage your tire pressure monitoring system and should not be used. However, if you must use a sealant, have an authorized dealer install a new tire pressure monitoring system sensor and valve stem. WARNING: See Tire Press ...

    Tracer Dye Leak Detection
    Special Tool(s) 120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright ye ...