Ford Mustang (1999-2004) Service Manual: Brake Pads - Cobra
Removal
1. Remove brake fluid in the master cylinder reservoir until the reservoir is half full.
2. Raise and support the vehicle.
3. Remove the tire and wheel assembly.
4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install new pads in complete axle sets.
Inspect the pads for wear and contamination.
5. Remove the caliper locating pin E-clip.
6. Remove the caliper locating pin.
7. Remove the caliper.
8. Remove the brake pads.
9. Measure the brake disc thickness.
- Install a new brake disc if not within specification.
10. Inspect the disc brake caliper.
- If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.
11. NOTE: Use a wood block or used pad to protect pistons and boots.
Compress the caliper pistons (2196).
Installation
1. Follow the removal procedure in reverse order.
Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other
contaminants to contact the
pad lining material. Do not install contaminated pads.
NOTE: Install all hardware supplied with pad kits. ...
Caliper
...
Other materials:
Rocker Arm
Removal
CAUTION: If removing more than one rocker arm (6564), mark the
components removed
for correct location.
1. Remove the valve covers. For additional information, refer to
Valve Cover-LH and Valve Cover
RH in this section.
2. Remove the rocker ...
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart
Electrical
Central junction box (CJB) Fuse 31 (5A)
Damaged wiring harness
Loose or corroded connections
...
Component Tests
Engine Oil Leaks
NOTE: When diagnosing engine oil leaks, the source and location of
the leak must be positively
identified prior to repair.
Prior to carrying out this procedure, clean all sealing surface areas with a
suitable solvent to remove all
tra ...
