Ford Mustang (1999-2004) Service Manual: Brake Pads - Cobra

Removal

1. Remove brake fluid in the master cylinder reservoir until the reservoir is half full.

2. Raise and support the vehicle.

3. Remove the tire and wheel assembly.

4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install new pads in complete axle sets.

Inspect the pads for wear and contamination.

Brake Pads - Cobra

5. Remove the caliper locating pin E-clip.

Brake Pads - Cobra

6. Remove the caliper locating pin.

Brake Pads - Cobra

7. Remove the caliper.

Brake Pads - Cobra

8. Remove the brake pads.

Brake Pads - Cobra

9. Measure the brake disc thickness.

  • Install a new brake disc if not within specification.

Brake Pads - Cobra

10. Inspect the disc brake caliper.

  • If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.

Brake Pads - Cobra

11. NOTE: Use a wood block or used pad to protect pistons and boots.

Compress the caliper pistons (2196).

Brake Pads - Cobra

Installation

1. Follow the removal procedure in reverse order.

    Installation
    1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. ...

    Caliper
    ...

    Other materials:

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if it is badly scored or damaged. 2. Check the fluid passage i ...

    Steering System (Diagnosis and Testing)
    Special Tool(s) Dial Thermometer 0-220F 023-R0007 or Equivalent Hand Held Automotive Meter 105-R0053 or Equivalent Power Steering Analyzer 211-F001 (014-00207) or Equivalent Spring Scale 211-034 (T74P-3504-Y) ...

    Removal
    CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result. 1. Remove the driver air bag module. For additional information, refer to Section. 2. Remove the passenger air bag module. For ...