Ford Mustang (1999-2004) Service Manual: Connect
1. Install the A/C tube lock coupling spring.
2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.
3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals other than those specified in the Ford Master Parts Catalog may result in intermittent leakage during vehicle operation.
Install the O-ring seals.
- Lubricate the O-ring seals with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.
4. Connect the spring lock coupling fittings with a twisting motion until the A/C tube lock coupling spring snaps over the flared end of the female fitting.
5. Install the A/C tube lock coupling clip.
Cleaning
1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the
dimensions corresponding
to the coupling size.
3. Assemble th ...
Heater Hose Coupling
Special Tool(s)
Remover, Heater Hose Inlet
Tube
412-042 (T85T-18539-AH)
Disconnect Tool, Heater Hose
412-127
Material
Item
Specification
MERPOL
-
ESE-M ...
Other materials:
Input Shaft and Bearing
Special Tool(s)
Plate, Bearing/Oil Seal
205-090 (T75L-1165-B)
Puller, Bearing
205-D064 (D84L-1123-A)
Installer, Drive Pinion Bearing
Cone
205-004 (T53T-4621-B)
Adapter Set, Step Plate
205-DS011 (D80L-630 ...
Assembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check the fluid passage in the ...
Inspection and Verification
1. Verify the customer's concern by operating the active restraint system to
duplicate the condition.
2. Inspect to determine if any of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanical
Electrical
...
