Ford Mustang (1999-2004) Service Manual: Output Shaft and Direct Clutch Cylinder
Special Tool(s)
 |
Compressor, Clutch Spring 307-015 (T65L-77515-A) |
 |
Protector, Piston Seal 307-080 (T80L-77234-A) |
 |
Protector, Transmission Direct Clutch Outer Fluid Seal 307-422 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Output Shaft, Direct Clutch Cylinder and Ring Gear Disassembled View
Direct Clutch Disassembled View
Reverse Sun Gear
Disassembly
1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch
hub bearing and
race.
2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch
...
Disassembly
1. NOTE: The index mark on the output shaft must be aligned with the
index mark on the output
shaft ring gear during the assembly procedure.
Remove the ring gear snap ring.
2. Separate the ring gea ...
Other materials:
Inspection and Verification
WARNING: Use of any other than the approved DOT 3 brake fluid will
cause permanent
damage to brake components and will render the brakes inoperative.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact
with
eyes. Wash hands thorou ...
Pinpoint Tests
PINPOINT TEST A: NO COMMUNICATION WITH THE INSTRUMENT
CLUSTER
Test Step
Result / Action to Take
A1 CHECK THE BATTERY POWER SUPPLY TO THE INSTRUMENT
CLUSTER
YesGO to A2 .
No
REPAIR the circuit.
TEST the system
for normal
operation.
...
Charge Air Cooler
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-EA
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to
Section.
2. Release the fuel pressure. F ...
