Ford Mustang (1999-2004) Service Manual: Output Shaft and Direct Clutch Cylinder

Special Tool(s)

Compressor, Clutch Spring 307-015 (T65L-77515-A)
Protector, Piston Seal 307-080 (T80L-77234-A)
Protector, Transmission Direct Clutch Outer Fluid Seal 307-422

Material

Item Specification
MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V

Output Shaft, Direct Clutch Cylinder and Ring Gear Disassembled View

Output Shaft, Direct Clutch Cylinder and Ring Gear Disassembled View

 

Output Shaft, Direct Clutch Cylinder and Ring Gear Disassembled View

Direct Clutch Disassembled View

Direct Clutch Disassembled View

 

Direct Clutch Disassembled View

Reverse Sun Gear
Disassembly   1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch hub bearing and race. 2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch ...

Disassembly
1. NOTE: The index mark on the output shaft must be aligned with the index mark on the output shaft ring gear during the assembly procedure. Remove the ring gear snap ring. 2. Separate the ring gea ...

Other materials:

Component Test
Carry out the appropriate Functional Test(s) as determined in Inspection and Verification. Functional Test I (Buckle and Tongue) The safety belt buckle and tongue assembly must operate freely during the latching and unlatching function. Fasten the safety bel ...

Fuel Pressure Sensor
Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-DSP or equivalent WSS-M2C914- A Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related compo ...

Crankshaft End Play
Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding Fixture to measure crankshaft end play. 2. Position the crankshaft t ...