Ford Mustang (1999-2004) Service Manual: Output Shaft and Direct Clutch Cylinder
Special Tool(s)
 |
Compressor, Clutch Spring 307-015 (T65L-77515-A) |
 |
Protector, Piston Seal 307-080 (T80L-77234-A) |
 |
Protector, Transmission Direct Clutch Outer Fluid Seal 307-422 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Output Shaft, Direct Clutch Cylinder and Ring Gear Disassembled View
Direct Clutch Disassembled View
Reverse Sun Gear
Disassembly
1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch
hub bearing and
race.
2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch
...
Disassembly
1. NOTE: The index mark on the output shaft must be aligned with the
index mark on the output
shaft ring gear during the assembly procedure.
Remove the ring gear snap ring.
2. Separate the ring gea ...
Other materials:
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if it
is badly scored or damaged.
2. Check the fluid passage i ...
Bearing Whine
Bearing whine is a high-pitched sound similar to a whistle. It is usually
caused by worn/damaged
pinion bearings, which are operating at driveshaft speed. Bearing noise occurs
at all driving speeds.
This distinguishes it from gear whine which usually comes ...
Getting the services you need
Warranty repairs to your vehicle must be performed by an authorized
dealer. While any authorized dealer handling your vehicle line will
provide warranty service, we recommend you return to your selling
authorized dealer who wants to ensure your continued satis ...
