Ford Mustang (1999-2004) Service Manual: Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if installation is necessary. Do not use a part of lesser quality or substitute design. Torque values must be used as specified during reassembly to ensure proper retention of these parts.

1. Mark the front shock absorber (18124) relative to the protective sleeve with the vehicle in a static, level ground position (curb height).

Spring

2. Raise the vehicle on a hoist.

3. Remove the wheel and tire assembly.

4. Remove the cotter pin and nut. Discard the cotter pin.

Spring

5. CAUTION: Use care not to damage the tie-rod end dust boot.

Using the special tool, disconnect the tie-rod from the spindle.

Spring

6. Disconnect the front stabilizer bar link (5K483) from the front suspension lower arm (3078).

1. Remove the nut and bushing.

2. Disconnect the link.

Spring

7. CAUTION: Do not allow the intermediate shaft to rotate while it is disconnected from the gear or damage to the clockspring can occur. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and recentered.

Remove the bolt and disconnect the intermediate shaft from the gear.

  • Discard the bolt.

Spring

8. CAUTION: Correctly support the power rack and pinion steering gear to avoid damaging the gear and hoses.

Position the power rack and steering gear out of the way.

1. Remove the nuts and bolts.

2. Position the steering gear so the front suspension lower arm front bolt can be removed.

Spring

9. Support the front suspension lower arm with a jack stand inboard of the spring seat.

10. NOTE: Note position of the front coil spring (5310) in the lower arm spring seat. It must be installed in the same position.

Using the special tool, compress the spring until it is loose in the spring insulator (5415).

Spring

11. Remove the front suspension lower arm pivot nuts and bolts.

Spring

12. Lower the front suspension lower arm and remove the jack stand.

Spring

13. Remove the spring.

1. Swing the front suspension lower arm out of the fender well.

2. Remove the spring and the spring insulator.

Spring

    Spring
    Special Tool(s) Tie-Rod End Remover 211-001 (TOOL-3290-D) or Equivalent Coil Spring Compressor 204-D001 (D78P-5310-A) or Equivalent ...

    Installation
    1. Install the spring. 1. Position the spring and spring insulator in the front suspension lower control arm. 2. Swing the arm into the fender well. 2. Position a jack stand under the front su ...

    Other materials:

    Condenser to Evaporator Line
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a new suction accumulator is not required when repairing the ...

    Inspection and Verification
    1. Verify the customer concern by operating the wiper/washer system. 2. Visually inspect for obvious signs of mechanical and electrical damage. Visual Inspection Chart Mechanical Electrical Hoses to windshield washer pump Wiper l ...

    Motor - Windshield Wiper
    Removal CAUTION: The internal permanent magnets used in the windshield wiper motor are made of a glass-like material. To avoid damaging the magnets, do not strike the motor with a hammer or any other object. NOTE: The windshield wiper motor is n ...