Ford Mustang (1999-2004) Service Manual: Contaminated Refrigerant Handling
1. CAUTION: If contaminated refrigerant is detected, DO NOT recover the refrigerant into your recovery/recycling equipment.
Recover the contaminated refrigerant using suitable recovery-only equipment designed for capturing and storing contaminated refrigerant.
- This equipment must only be used to recover contaminated refrigerant to prevent the spread to other vehicles.
- If this equipment is not available, contact an A/C repair facility in your area with the correct equipment to carry out this repair.
2. Determine and correct the cause of the customer's initial concern.
3. NOTE: Residual refrigerant oil in the suction accumulator/drier must be drained and measured for correct oil system matching. For additional information, refer to Refrigerant Oil Adding in this section.
The suction accumulator/drier cannot be cleaned and a new suction accumulator/drier must be installed.
Remove the suction accumulator/drier. For additional information, refer to Section.
4. Clean the A/C evaporator core and the A/C condenser core by flushing. For additional information, refer to Air Conditioning (A/C) System Flushing in this section.
5. Install the new suction accumulator/drier. For additional information, refer to Section.
6. Correctly oil match the system. For additional information, refer to Refrigerant Oil Adding in this section.
7. Evacuate and charge the system. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging in this section.
8. Dispose of contaminated refrigerant according to all federal, state and local regulations.
Refrigerant Identification Testing
Special Tool(s)
Refrigerant Identifier with Air-
Radicator
198-00003 or equivalent
1. NOTE: An A/C refrigerant analyzer must be used to identify gas
samples taken directly from the
...
Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit
416-D002 (D95L-7559-A) or
equivalent
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inne ...
Other materials:
Leakage Inspection
CAUTION: Do not try to stop the fluid leak by increasing the torque
beyond specifications.
This may cause damage to the case threads.
Check the fluid filler tube connection at the transmission case. If
leakage is found here, install a new
grommet.
Ch ...
System menu features
Your system offers many menu features, such as allowing you to adjust
the touchscreen brightness, time and language, feedback and system
settings. You can access these options by pressing the MENU hard
button.
...
Component Tests
Steering Linkage
1. NOTE: Excessive vertical motion of the studs relative to the
sockets may indicate excessive
wear.
With the parking brake applied, perform the following:
Have an assistant rotate the steering wheel back and forth 360 degrees
and watch ...