Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
Bearing Replacer 308-061 (T77J-7025-L) | |
Front Bearing Replacer 308-062 (T77J-7025-M) | |
Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) | |
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent | |
Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) | |
Remover and Replacer Tube 308-024 (T75L-7025-B) | |
Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool a ...Synchronizers
Disassembly NOTE: This procedure applies to all synchronizer assemblies (7124). The synchronizers are slightly different in design. Notation is made where procedural differences occur. 1. On the ...Other materials:
Valve Tappets
Material
Removal
CAUTION: If removing more than one valve tappet, mark the
components removed for
correct location.
1. Remove the lower intake manifold. For additional information, refer to
Lower Intake Manifold in
this section.
2. Remove the push r ...
Bypass Tube - Mach I
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Remove the air intake scoop and bracket. For additional information, refer
to Sec ...
Water Bypass Hose - 3.8L
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling
System Draining, Filling
and Bleeding in this section.
2. Remove the bypass hose.
3. To install, reverse the removal procedure.
4. Fill and bleed the co ...