Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Bearing Replacer 308-061 (T77J-7025-L) |
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Front Bearing Replacer 308-062 (T77J-7025-M) |
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Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) |
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Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent |
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Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) |
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Remover and Replacer Tube 308-024 (T75L-7025-B) |
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Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool a ...
Synchronizers
Disassembly
NOTE: This procedure applies to all synchronizer assemblies
(7124). The synchronizers are slightly
different in design. Notation is made where procedural differences occur.
1. On the ...
Other materials:
Installation
1. CAUTION: Make sure the hardened washer is installed between the
lower
suspension arm and bushing and the shock absorber. Failure to do so can result
in
damage and failure of the lower suspension arm and bushing.
NOTE: The toe link bolt and nuts are of a ...
Headlamps
Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and
connector information.
Special Tool(s)
73III Automotive Meter or
equivalent
105-R0057
Inspection and Verification
1. Verify the customer concern by operating the headlamps. ...
Speed Control
Torque Specifications
Speed Control
The speed control system consists of the following components:
speed control actuator cable (9A825)
deactivator switch
output shaft sensor (OSS)
speed control actuator switches (9C888)
brake pedal position (BPP) switc ...