Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
Bearing Replacer 308-061 (T77J-7025-L) | |
Front Bearing Replacer 308-062 (T77J-7025-M) | |
Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) | |
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent | |
Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) | |
Remover and Replacer Tube 308-024 (T75L-7025-B) | |
Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool a ...Synchronizers
Disassembly NOTE: This procedure applies to all synchronizer assemblies (7124). The synchronizers are slightly different in design. Notation is made where procedural differences occur. 1. On the ...Other materials:
Shield
Removal
1. Remove the brake disc (1125). For additional information, refer to
Disc in this section.
2. Remove the brake disc shield (2K004).
1. Drill out three brake disc shield rivets.
2. Remove the brake disc shield.
Installation
1. I ...
Fuel Tank Draining
Special Tool(s)
Fuel Storage Tanker
164-R3202 or equivalent
Fuel Tank Drain Hose
310-F013
WARNING: Do not smoke or carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly fla ...
Shock Absorber
Removal
WARNING: All vehicles are equipped with gas pressurized shock absorbers
which will
extend unassisted. Do not apply heat or flame to the shock absorbers during
removal or
component servicing. Failure to follow these instructions can result in personal ...