Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Bearing Replacer 308-061 (T77J-7025-L) |
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Front Bearing Replacer 308-062 (T77J-7025-M) |
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Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) |
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Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent |
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Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) |
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Remover and Replacer Tube 308-024 (T75L-7025-B) |
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Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).

2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).

Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.

2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.

4. Using the special tool and a press, install the front countershaft bearing.

Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool a ...
Synchronizers
Disassembly
NOTE: This procedure applies to all synchronizer assemblies
(7124). The synchronizers are slightly
different in design. Notation is made where procedural differences occur.
1. On the ...
Other materials:
Accelerator Pedal and Shaft
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Remove the accelerator pedal and shaft.
Remove the nuts.
Remove the accelerator pedal and shaft.
3. To install, reverse the removal pro ...
Removal
1. Disconnect the battery negative cable.
2. Drain the engine cooling system.
3. Remove the RH exhaust manifold. For additional information, refer to Exhaust
Manifold RH in
this section.
4. Remove the lower intake manifold. For additional information, re ...
Cooling Fan Motor and Shroud
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the degas bottle or coolant expansion tank. For additional
information, refer to Degas
Bottle-4.6L(2V) and 4.6L(4V) in this section.
3. Disconnect the cooling fan electrical connecto ...







