Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
![]() |
Bearing Replacer 308-061 (T77J-7025-L) |
![]() |
Front Bearing Replacer 308-062 (T77J-7025-M) |
![]() |
Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) |
![]() |
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent |
![]() |
Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) |
![]() |
Remover and Replacer Tube 308-024 (T75L-7025-B) |
![]() |
Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool a ...
Synchronizers
Disassembly
NOTE: This procedure applies to all synchronizer assemblies
(7124). The synchronizers are slightly
different in design. Notation is made where procedural differences occur.
1. On the ...
Other materials:
Motor - Windshield Wiper
Removal
CAUTION: The internal permanent magnets used in the windshield
wiper motor are made
of a glass-like material. To avoid damaging the magnets, do not strike
the motor with a hammer
or any other object.
NOTE: The windshield wiper motor is n ...
Bleeding - Components
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224, New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
NGS Flash Cable
418-F120 (007-00531) or
Equivalent
...
Evaporator Core Orifice
NOTE: The evaporator core orifice is an integral part of the condenser
to evaporator line and should
be installed as an assembly with the line.
NOTE: A new evaporator core orifice should be installed whenever a new
A/C compressor is installed.
The evapora ...