Ford Mustang (1999-2004) Service Manual: Removal

1. Remove brake master cylinder filler cap (2162). Check brake fluid level in brake master cylinder reservoir (2K478). Remove fluid until brake master cylinder reservoir is half full.

2. Raise and support the vehicle.

3. Remove the wheel and tire assembly. .

4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install pads in complete axle sets.

Inspect the pads for wear and contamination.

Pads

5. Remove the caliper bolts.

1. Hold the guide pins stationary.

2. Remove and discard the caliper bolts.

Pads

6. CAUTION: Do not pry in caliper sight hole to retract pistons as this can damage the pistons and boots.

CAUTION: When removing the disc brake caliper (2B120), never allow it to hang from the brake hose. Provide a suitable support.

Lift the caliper off the anchor plate (2B292).

Pads

7. Remove the pads and the pad slippers.

1. Remove the pads and verify thickness.

2. Remove and discard slippers.

Pads

8. Measure the front brake disc thickness.

  • Install a new front brake disc (1125) if not within specification.

Pads

9. Inspect the disc brake caliper.

  • If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.

Pads

10. Inspect the front disc brake anchor plate assembly.

  • Check the guide pin boots for damage.
  • Check the guide pins for binding and damage.
  • Worn or damaged pins should be installed new.

Pads

    Pads
    ...

    Installation
    1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. ...

    Other materials:

    Cleaning the exterior
    Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft® Detail Wash. • Do not use a commercial or high-pressure wand on the surface or edge of stripes and graphics. This can cause damage to the film and cause th ...

    AM/FM/CD/Sirius satellite radio
    WARNING: Driving while distracted can result in loss of vehicle control, crash and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of you ...

    Principles of Operation
    Key-In-Ignition Warning Chime The key-in-ignition warning chime activates when the generic electronic module (GEM) detects the ignition switch circuits are in the OFF or ACC states and when the GEM detects the driver door is ajar from the driver do ...