Ford Mustang (1999-2004) Service Manual: Extension Housing Seal and Gasket
Special Tool(s)
Slide Hammer 100-001 (T50T-100-A) | |
Installer, Transmission Extension Housing Fluid Seal 308-002 (T61L-7657-A) | |
Remover, Transmission Fluid Seal 307-048 (T74P-77248-A) |
Removal
1. Drain the transmission fluid. For additional information, refer to Fluid Pan, Gasket and Filter in this section.
2. NOTE: The output shaft and driveshaft are a balanced assembly.
Mark the driveshaft flange and the rear companion flange for correct alignment during assembly.
3. Remove the four driveshaft bolts.
4. Separate the driveshaft from the transmission.
5. Use a high-lift transmission jack to support the transmission.
6. Remove the transmission crossmember bolts.
7. Remove the transmission mount and crossmember.
8. Using the special tools, remove the extension housing seal.
9. Lower the transmission to access the extension housing bolts.
10. Remove the extension housing and gasket.
1. Remove the bolts and the nuts.
2. Remove the extension housing and gasket.
Installation
1. Install the extension housing and gasket.
1. Install the extension housing gasket and housing.
2. Install the bolts and the nuts.
2. Using the special tool, install the new extension housing seal.
3. Raise and position the transmission.
4. Install the transmission mount and crossmember.
5. Install the transmission crossmember bolts.
6. Remove high-lift transmission jack.
7. NOTE: The output shaft and the driveshaft are a balanced assembly.
Install the driveshaft.
- Align the yellow dots and position the driveshaft on the transmission.
- Install the driveshaft.
8. NOTE: To maintain driveshaft balance, align the marks made during disassembly for the rear axle flange and the driveshaft yoke.
Install the four bolts.
9. Install the filter and pan. For additional information, refer to Fluid Pan, Gasket and Filter in this section.
Main Control Valve Body
Special Tool(s) Gauge, Transmission Solenoid Connectors 307-426 Removal 1. Drain transmission fluid and remove the transmission fluid pan and filter. For additional information, ...Electronic Pressure Control (EPC) Solenoid
Special Tool(s) Gauge, Transmission Solenoid Connectors 307-426 Removal 1. Remove the manual control lever. For additional information, refer to Manual Control Lever Shaft and Se ...Other materials:
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
Fuel cut-off switch
WARNING: Failure to inspect and if necessary repair fuel leaks
after a collision may increase the risk of fire and serious injury.
Ford Motor Company recommends that the fuel system be inspected by
an authorized dealer after any collision.
In the event of a m ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if it
is badly scored or damaged.
2. Check the fluid passage i ...