Ford Mustang (1999-2004) Service Manual: Crankshaft Pulley

Special Tool(s)

Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)
Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B)

Material

Item Specification
Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4

Removal

1. Remove the drive belt. For additional information, refer to Section.

2. Raise and support the vehicle. For additional information, refer to Section.

3. Remove the bolt.

Crankshaft Pulley

4. Using the special tool, remove the crankshaft pulley (6312).

Crankshaft Pulley

Installation

1. NOTE: The crankshaft pulley must be installed within four minutes of applying the sealant.

Apply sealant to the woodruff key slot on the crankshaft pulley.

Crankshaft Pulley

2. Using the special tool, install the crankshaft pulley.

Crankshaft Pulley

3. Install the washer and the bolt. Tighten the bolt in four stages.

  • Stage 1: Tighten the bolt to 90 Nm (66 lb-ft).
  • Stage 2: Loosen the bolt one full turn.
  • Stage 3: Tighten the bolt to 50 Nm (37 lb-ft).
  • Stage 4: Tighten the bolt an additional 90 degrees.

Crankshaft Pulley

4. Lower the vehicle.

5. Install the drive belt. For additional information, refer to Section.

    Valve Cover LH
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4 Removal and Installation 1. Position the oil level tube (6754) out of the way. 2 ...

    Crankshaft Front Oil Seal
    Special Tool(s) Crankshaft Seal Installer/Aligner 303-335 (T88T-6701-A) Front Cover Seal Remover 303-107 (T74P-6700-A) Crankshaft Seal Installer 303-635 ...

    Other materials:

    Differential Pressure Feedback Exhaust Gas Recirculation (EGR) System
    Removal and Installation 1. NOTE: The 4.6L (2V) is shown. The 4.6L (4V) and 3.8L are similar. NOTE: Bolts may be used in place of nuts on some applications. Remove the differential pressure feedback EGR. 1. Disconnect the connector. 2. Remove the ...

    Spark Plug
    Removal 1. Remove the ignition coil on plug. For additional information, refer to Ignition Coil-Coil On Plug in this section. 2. NOTE: Use compressed air to remove any foreign material from the spark plug well before removing the spark plugs (12405). ...

    On-board Diagnostics (OBD-II)
    Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the on-board diagnostics system (OBD-II). The OBD-II system protects the environment by ensuring that your vehicle continues to meet ...