Ford Mustang (1999-2004) Service Manual: Crankshaft Pulley

Special Tool(s)

Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)
Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B)

Material

Item Specification
Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4

Removal

1. Remove the drive belt. For additional information, refer to Section.

2. Raise and support the vehicle. For additional information, refer to Section.

3. Remove the bolt.

Crankshaft Pulley

4. Using the special tool, remove the crankshaft pulley (6312).

Crankshaft Pulley

Installation

1. NOTE: The crankshaft pulley must be installed within four minutes of applying the sealant.

Apply sealant to the woodruff key slot on the crankshaft pulley.

Crankshaft Pulley

2. Using the special tool, install the crankshaft pulley.

Crankshaft Pulley

3. Install the washer and the bolt. Tighten the bolt in four stages.

  • Stage 1: Tighten the bolt to 90 Nm (66 lb-ft).
  • Stage 2: Loosen the bolt one full turn.
  • Stage 3: Tighten the bolt to 50 Nm (37 lb-ft).
  • Stage 4: Tighten the bolt an additional 90 degrees.

Crankshaft Pulley

4. Lower the vehicle.

5. Install the drive belt. For additional information, refer to Section.

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    Special Tool(s) Crankshaft Seal Installer/Aligner 303-335 (T88T-6701-A) Front Cover Seal Remover 303-107 (T74P-6700-A) Crankshaft Seal Installer 303-635 ...

    Other materials:

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    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston assembly. 2. Remove the connecting rod from the piston. 3. ...