Ford Mustang (1999-2004) Service Manual: Crankshaft Pulley

Special Tool(s)

Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)
Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B)

Material

Item Specification
Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4

Removal

1. Remove the drive belt. For additional information, refer to Section.

2. Raise and support the vehicle. For additional information, refer to Section.

3. Remove the bolt.

Crankshaft Pulley

4. Using the special tool, remove the crankshaft pulley (6312).

Crankshaft Pulley

Installation

1. NOTE: The crankshaft pulley must be installed within four minutes of applying the sealant.

Apply sealant to the woodruff key slot on the crankshaft pulley.

Crankshaft Pulley

2. Using the special tool, install the crankshaft pulley.

Crankshaft Pulley

3. Install the washer and the bolt. Tighten the bolt in four stages.

  • Stage 1: Tighten the bolt to 90 Nm (66 lb-ft).
  • Stage 2: Loosen the bolt one full turn.
  • Stage 3: Tighten the bolt to 50 Nm (37 lb-ft).
  • Stage 4: Tighten the bolt an additional 90 degrees.

Crankshaft Pulley

4. Lower the vehicle.

5. Install the drive belt. For additional information, refer to Section.

    Valve Cover LH
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4 Removal and Installation 1. Position the oil level tube (6754) out of the way. 2 ...

    Crankshaft Front Oil Seal
    Special Tool(s) Crankshaft Seal Installer/Aligner 303-335 (T88T-6701-A) Front Cover Seal Remover 303-107 (T74P-6700-A) Crankshaft Seal Installer 303-635 ...

    Other materials:

    Axle information
    Traction-Lokâ„¢ Axle (If Equipped) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lokâ„¢ axle functions like a standard rear axle. Extended use of other ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A ...

    Removal
    CAUTION: Since the engine is not free-wheeling, if the crankshaft or the camshafts are moved in any manner during removal and installation, the crankshaft and the camshafts must be re-synchronized. 1. Remove the engine front cover. For additional informatio ...