Ford Mustang (1999-2004) Service Manual: Crankshaft Pulley

Special Tool(s)

Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D)
Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B)

Material

Item Specification
Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4

Removal

1. Remove the drive belt. For additional information, refer to Section.

2. Raise and support the vehicle. For additional information, refer to Section.

3. Remove the bolt.

Crankshaft Pulley

4. Using the special tool, remove the crankshaft pulley (6312).

Crankshaft Pulley

Installation

1. NOTE: The crankshaft pulley must be installed within four minutes of applying the sealant.

Apply sealant to the woodruff key slot on the crankshaft pulley.

Crankshaft Pulley

2. Using the special tool, install the crankshaft pulley.

Crankshaft Pulley

3. Install the washer and the bolt. Tighten the bolt in four stages.

  • Stage 1: Tighten the bolt to 90 Nm (66 lb-ft).
  • Stage 2: Loosen the bolt one full turn.
  • Stage 3: Tighten the bolt to 50 Nm (37 lb-ft).
  • Stage 4: Tighten the bolt an additional 90 degrees.

Crankshaft Pulley

4. Lower the vehicle.

5. Install the drive belt. For additional information, refer to Section.

    Valve Cover LH
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-A4 Removal and Installation 1. Position the oil level tube (6754) out of the way. 2 ...

    Crankshaft Front Oil Seal
    Special Tool(s) Crankshaft Seal Installer/Aligner 303-335 (T88T-6701-A) Front Cover Seal Remover 303-107 (T74P-6700-A) Crankshaft Seal Installer 303-635 ...

    Other materials:

    Transmission Filler Tube
    Removal 1. Remove the bolt. 2. Remove the fluid filler tube. Installation 1. To install, reverse the removal procedure. ...

    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. 2. Install the clutch piston outer seal so that when the pis ...

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...