Ford Mustang (1999-2004) Service Manual: Cylinder Head (Disassembly and Assembly of Subassemblies)

Ford Mustang (1999-2004) Service Manual / Engine / Engine - 4.6L (2V) / Cylinder Head (Disassembly and Assembly of Subassemblies)

Special Tool(s)

Compressor, Valve Spring 303-381(T91P-6565-A)
Compressor Spacer, Valve Spring 303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal 303-383 (T91P-6571-A)

Material

Item Specification
Super Premium SAE 5W-20 Motor Oil 5W20-QSP or equivalent WSS-M2C153- H

Disassembly

1. Install the special tool.

Cylinder Head

2. Using the special tool, remove the roller followers.

Cylinder Head

3. Using the special tool, compress the valve spring.

Cylinder Head

4. Remove the valves.

1. Remove the valve spring retainer keys.

2. Remove the valve spring retainers.

3. Remove the valve spring.

4. Remove the valves.

Cylinder Head

5. Remove the hydraulic lash adjusters.

Cylinder Head

6. Remove the bolts and the camshaft bearing caps.

Cylinder Head

7. Remove the camshaft (6250).

Cylinder Head

8. Remove the valve stem seals.

Cylinder Head

Assembly

1. NOTE: Lubricate all moving parts with clean engine oil prior to assembly.

To install, reverse the removal procedure.

Cylinder Head

    Engine (Disassembly)
    Special Tool(s) Impact Slide Hammer 100-001 (T50T-100-A) Remover, Crankshaft Rear Oil Slinger 303-514 (T95P-6701-AH) Remover, Crankshaft Rear Oil Seal 303- ...

    Piston
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston a ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern is with the evaporative emission (EVAP) system. 2. Visually inspect for the following obvious signs of mechanical damage. Visual Inspection Chart Mechanical Fuel filler cap EVAP test port ...

    Generator - 4.6L 2V
    Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section. 2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley. Leave the belt in place for reinstallation ...

    Ignition Lock Cylinder - Non-Functional
    Removal and Installation 1. NOTE: Make sure the front wheels are in the straight-ahead position. Disconnect the battery ground cable (14301) and wait at least one minute to allow the depletion of the restraint system backup power supply. For addit ...