Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section.

2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.

Place the driveshaft on a suitable workbench, being careful not to damage the tube.

3. NOTE: If components are not marked and installed correctly, driveline imbalance can occur.

Index-mark the positions of the driveshaft components.

Universal Joint - Single Cardan, Flange Yoke

4. Clamp the U-joint tool in a vise.

Universal Joint - Single Cardan, Flange Yoke

5. Remove all four of the snap rings.

Universal Joint - Single Cardan, Flange Yoke

6. Remove the driveshaft flange yoke.

1. Position the driveshaft flange yoke in the U-joint tool.

2. Press out a bearing cup.

3. Remove the driveshaft flange yoke.

4. Press on the spider to remove the remaining bearing cup.

5. Remove the driveshaft flange yoke.

Universal Joint - Single Cardan, Flange Yoke

7. Remove the spider.

1. Reposition the driveshaft in the U-joint tool.

2. Press out the bearing cup.

3. Rotate the driveshaft.

4. Press on the spider to remove the remaining bearing cup.

5. Remove the spider.

Universal Joint - Single Cardan, Flange Yoke

8. Clean the yoke area at the end of the driveshaft.

    Universal Joint - Single Cardan, Flange Yoke
    Special Tool(s) Installer/Remover, C Frame and Screw 205-086 (T74P-4635-C) ...

    Assembly
    1. NOTE: Universal joint kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits. Install the spider. 1. Start a new bearing cup into the driveshaft yok ...

    Other materials:

    Dowels - Flywheel Housing to Block
    Removal 1. NOTE: Take care not to damage the flywheel housing to block dowel holes or the surface areas around the flywheel housing to block dowel hole during removal. Remove the two flywheel housing to block dowels using a drift pin where the flywheel ...

    Transmission (DISASSEMBLY)
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Holding Fixture, Transmission 307-003 (T57L-500-B) Slide Hammer 307-005 (T59L-100-B) Remover, Transmission Fluid Seal 307-048 (T74P-77248-A) ...

    Pinpoint Tests - Air Bag Supplemental Restraint System (SRS)
    Special Tool(s) 73III Automotive Meter 105-R0057 or equivalent Diagnostic Tool, Restraint System 418-F088 (105-R0012) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or e ...