Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.
Place the driveshaft on a suitable workbench, being careful not to damage the tube.
3. NOTE: If components are not marked and installed correctly, driveline imbalance can occur.
Index-mark the positions of the driveshaft components.
4. Clamp the U-joint tool in a vise.
5. Remove all four of the snap rings.
6. Remove the driveshaft flange yoke.
1. Position the driveshaft flange yoke in the U-joint tool.
2. Press out a bearing cup.
3. Remove the driveshaft flange yoke.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the driveshaft flange yoke.
7. Remove the spider.
1. Reposition the driveshaft in the U-joint tool.
2. Press out the bearing cup.
3. Rotate the driveshaft.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the spider.
8. Clean the yoke area at the end of the driveshaft.
Universal Joint - Single Cardan, Flange Yoke
Special Tool(s)
Installer/Remover, C Frame
and Screw
205-086 (T74P-4635-C)
...
Assembly
1. NOTE: Universal joint kits are to be installed as complete
assemblies only. Do not mix
components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yok ...
Other materials:
Push Rod
Removal
CAUTION: Mark the components removed for correct location.
1. Remove the rocker arms (6564). For additional information, refer to
Rocker Arm in this section.
2. Remove the push rods (6565).
3. Inspect the components. For additional information, ...
Sitting in the correct position
WARNING: Sitting improperly out of position or with the seat
back reclined too far can take off weight from the seat cushion
and affect the decision of the passenger sensing system, resulting in
serious injury or death in a crash. Always sit upright against yo ...
Piston
Special Tool(s)
Piston Pin Tool or equivalent
303-D034 (D81L-6135-A)
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disassembly
1. Using the special tool, ...