Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.
Place the driveshaft on a suitable workbench, being careful not to damage the tube.
3. NOTE: If components are not marked and installed correctly, driveline imbalance can occur.
Index-mark the positions of the driveshaft components.

4. Clamp the U-joint tool in a vise.

5. Remove all four of the snap rings.

6. Remove the driveshaft flange yoke.
1. Position the driveshaft flange yoke in the U-joint tool.
2. Press out a bearing cup.
3. Remove the driveshaft flange yoke.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the driveshaft flange yoke.

7. Remove the spider.
1. Reposition the driveshaft in the U-joint tool.
2. Press out the bearing cup.
3. Rotate the driveshaft.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the spider.

8. Clean the yoke area at the end of the driveshaft.
Universal Joint - Single Cardan, Flange Yoke
Special Tool(s)
Installer/Remover, C Frame
and Screw
205-086 (T74P-4635-C)
...
Assembly
1. NOTE: Universal joint kits are to be installed as complete
assemblies only. Do not mix
components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yok ...
Other materials:
Transmission (ASSEMBLY)
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C)
Rubber Tip Air Nozzle
100-D009 (D93L-7000-A)
Alignment Gauge, TR Sensor
307-351 (T97L-70010-A)
Slide Hammer
100-001 (T50T-1 ...
Disassembly
NOTE: The steering gear is serviceable as either a long or short rack
assembly. This procedure covers
the removal and installation of the components not supplied with a short rack
assembly. On short rack
assembly only the front wheel spindle tie-rods and fro ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the
springs.
3 ...
