Ford Mustang (1999-2004) Service Manual: Assembly

1. NOTE: Universal joint kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.

Install the spider.

1. Start a new bearing cup into the driveshaft yoke.

  • Check the needle bearings for correct positioning.

2. Position the new spider in the driveshaft yoke.

3. Position the driveshaft in the U-joint tool.

4. Press the bearing cup to just below the snap ring groove.

  • Repeat for the other bearing cup.

Universal Joint - Single Cardan, Flange Yoke

2. Inspect the driveshaft flange yoke. Install new if necessary.

3. Install the driveshaft flange yoke.

1. Start a new bearing cup into the driveshaft flange yoke.

  • Check the needle bearings for correct positioning.

2. Position the driveshaft flange yoke.

3. Position the driveshaft in the U-joint tool.

4. Press the bearing cup to just below the snap ring groove.

  • Repeat for the other bearing cup.

Universal Joint - Single Cardan, Flange Yoke

4. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.

Remove the driveshaft from the U-joint tool, and install the four snap rings.

Universal Joint - Single Cardan, Flange Yoke

5. NOTE: Do not strike the bearings.

Check the U-joints for freedom of movement.

  • If binding, strike the yoke with a brass or plastic hammer.

Universal Joint - Single Cardan, Flange Yoke

6. Install the driveshaft. For additional information, refer to Driveshaft in this section.

 

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise o ...

    Rear Drive Axle/Differential - Ford 7.5-Inch Ring Gear
    General Specifications a: In-vehicle repair refill capacities are determined by filling the rear axle with the specified lubricant to 6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole. To ...

    Other materials:

    Pinpoint Test N: DTC B1869 - Air Bag Indicator Inoperative
    Normal Operation The air bag indicator is designed to illuminate for 6 (+/-2) seconds when the ignition switch is turned to the RUN position. This initial 6 seconds of illumination is considered normal operation and is called proveout of the air bag ind ...

    Cable - Antenna Lead In
    Removal 1. Remove the audio unit. Refer to Section. 2. Lower the glove compartment by releasing the stops from the instrument panel. 3. Disconnect the antenna in-line connector. 4. Remove the antenna lead in cable. 1. Disconnect the pin-type ...

    Sensor Indicator - Rear
    Special Tool(s) Pinion Bearing Cone Remover 205-D002 (D79P-4621A) Axle Bearing/Seal Plate 205-090 (T75L-1165-B) Sensing Ring Replacer 206-041 (T89P-20202-A) Removal 1. Remove the rear axle shaft bearing. 2. Using the special ...