Ford Mustang (1999-2004) Service Manual: Assembly
1. NOTE: Universal joint kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yoke.
- Check the needle bearings for correct positioning.
2. Position the new spider in the driveshaft yoke.
3. Position the driveshaft in the U-joint tool.
4. Press the bearing cup to just below the snap ring groove.
- Repeat for the other bearing cup.
2. Inspect the driveshaft flange yoke. Install new if necessary.
3. Install the driveshaft flange yoke.
1. Start a new bearing cup into the driveshaft flange yoke.
- Check the needle bearings for correct positioning.
2. Position the driveshaft flange yoke.
3. Position the driveshaft in the U-joint tool.
4. Press the bearing cup to just below the snap ring groove.
- Repeat for the other bearing cup.
4. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.
Remove the driveshaft from the U-joint tool, and install the four snap rings.
5. NOTE: Do not strike the bearings.
Check the U-joints for freedom of movement.
- If binding, strike the yoke with a brass or plastic hammer.
6. Install the driveshaft. For additional information, refer to Driveshaft in this section.
Disassembly
1. Remove the driveshaft (4602). For additional information, refer to
Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be
clamped in the
jaws of a vise o ...
Rear Drive Axle/Differential - Ford 7.5-Inch Ring Gear
General Specifications
a: In-vehicle repair refill capacities are determined by filling the rear axle
with the specified lubricant to
6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole.
To ...
Other materials:
Brake Pads - Cobra
Removal
1. Remove brake fluid in the master cylinder reservoir until the
reservoir is half full.
2. Raise and support the vehicle.
3. Remove the tire and wheel assembly.
4. CAUTION: Install new pads if worn to or past the specified
thi ...
Assembly
1. CAUTION: 118 ml (4 oz) of the specified Ford Friction Modifier must
be used in the
axle.
Lubricate each steel clutch plate and soak all friction plates for no less than
15 minutes.
Use Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford ...
Appendices
GENERAL INFORMATION
SYNC® End User License Agreement (EULA)
• You have acquired a device (“DEVICE”) that includes software
licensed by FORD MOTOR COMPANY from an affiliate of Microsoft
Corporation (“MS”). Those installed software products of MS orig ...
