Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.

2. Remove the bolts.

Differential Case and Ring Gear - Conventional

3. CAUTION: Do not damage the threads in the bolt holes.

Insert a punch in the bolt holes and drive off the ring gear.

Differential Case and Ring Gear - Conventional

4. Using the special tools, remove the differential bearings (4221), if necessary.

Differential Case and Ring Gear - Conventional

5. Remove the bolt.

Differential Case and Ring Gear - Conventional

6. Remove the differential pinion shaft (4211).

Differential Case and Ring Gear - Conventional

7. Rotate and remove the differential pinion gears (4215) and differential pinion thrust washers (4230).

Differential Case and Ring Gear - Conventional

8. Remove the differential side gears (4236) and the differential side gear thrust washers (4228).

Differential Case and Ring Gear - Conventional

    Differential Case and Ring Gear - Conventional
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-010 (T57L-4221-A2) Step Plate 205-D061 (D83T-4205-C2) or ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-1958 ...

    Other materials:

    Cleaning the instrument panel and instrument cluster lens
    WARNING: Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the airbag system. Clean the instrument panel and cluster lens with a clean, damp, white, cotton cloth, then use a clean a ...

    Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector information. Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalen ...

    Pulley - CII Pump
    Special Tool(s) Pump Pulley Installer 211-009 (T65P-3A733-C) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Using the special tool, remove the pulley. Installation 1. Using the special tool, instal ...