Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.

2. Remove the bolts.

Differential Case and Ring Gear - Conventional

3. CAUTION: Do not damage the threads in the bolt holes.

Insert a punch in the bolt holes and drive off the ring gear.

Differential Case and Ring Gear - Conventional

4. Using the special tools, remove the differential bearings (4221), if necessary.

Differential Case and Ring Gear - Conventional

5. Remove the bolt.

Differential Case and Ring Gear - Conventional

6. Remove the differential pinion shaft (4211).

Differential Case and Ring Gear - Conventional

7. Rotate and remove the differential pinion gears (4215) and differential pinion thrust washers (4230).

Differential Case and Ring Gear - Conventional

8. Remove the differential side gears (4236) and the differential side gear thrust washers (4228).

Differential Case and Ring Gear - Conventional

    Differential Case and Ring Gear - Conventional
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-010 (T57L-4221-A2) Step Plate 205-D061 (D83T-4205-C2) or ...

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-1958 ...

    Other materials:

    Interior luggage compartment release
    WARNING: Keep vehicle doors and luggage compartment locked and keep keys and remote transmitters out of a child’s reach. Unsupervised children could lock themselves in the trunk and risk injury. Children should be taught not to play in vehicles. WARNING: Do ...

    Wheel Hub - Cobra
    Special Tool(s) 2-3 Jaw Puller 205-D026 (D80L-1013-A) or Equivalent Driver 205-199 (T83T-3132-A1) Front Hub Remover Replacer 204-069 (T81P-1104-C) Hub Bearing Remover 204-081 (T83P-1104-AH2) ...

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of specification, install new components as necessary. Refer ...