Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.
2. Remove the 10 bolts.
3. CAUTION: Do not damage the threads in the bolt holes.
Insert a punch in the bolt holes, and drive off the ring gear.
4. Using the special tools, remove the differential bearings (4221), if necessary.
5. Remove the bolt and the differential pinion shaft (4211).
6. WARNING: Due to the spring tension, use care when removing the differential clutch spring (4214). Failure to follow these instructions may result in personal injury.
Remove the differential clutch spring.
7. Remove the differential gears.
1. Remove the two differential pinion gears (4215).
2. Remove the two differential side gears (4236).
3. Remove the two differential pinion thrust washers (4230).
8. CAUTION: Keep the differential clutch packs (4947) in order. Do not mix them.
Always reassemble them in the same sequence.
Separate the differential clutch packs and shims from the differential side gears and tag them "right" and "left".
- Clean and inspect the remaining differential components for wear and damage and install new parts as necessary.
9. CAUTION: Do not use acids or solvents when cleaning the differential clutch pack.
Wipe components only with a clean, lint-free cloth.
Clean and inspect the differential clutch packs for wear and damage and install new parts as necessary.
Differential Case and Ring Gear - Traction-Lok
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Gauge, Differential Clutch
205-022 (T66L-4204-A)
Gauge, Differential Clutch
205-135 (T80P-4946-A)
...
Assembly
1. CAUTION: 118 ml (4 oz) of the specified Ford Friction Modifier must
be used in the
axle.
Lubricate each steel clutch plate and soak all friction plates for no less than
15 minutes.
Use Additiv ...
Other materials:
Pinpoint Tests
NOTE: Reinstall or install new evaporative emission hose clamps
removed or damaged during testing
procedures.
PINPOINT TEST A: DTC P0442 SMALL LEAK IN EVAP SYSTEM
Test Step
Result / Action to Take
NOTE: Condition P0442 DTC set: less than 0.62 ...
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust and dirt present on wheel brake and clutch assemblies may
...
Pinpoint Test I: LFC 33/DTC B1933 - Passenger Air Bag Circuit Resistance
High
Normal Operation
The restraints control module (RCM) monitors the resistance of the
passenger air bag ignitor by
measuring the resistance between pins 6 and 7. If the RCM detects high
resistance between these
pins, it will store a diagnostic trouble cod ...