Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the No. 1 selective pump support thrust washer.

Disassembly

2. Remove the front pump support.

1. Remove the bolts.

2. Remove the front pump support.

Disassembly

3. Remove the seal rings.

Disassembly

4. Remove the inner and outer pump gerotor gears.

Disassembly

5. Carefully pry spring retainer tabs and remove the spring retainer assembly.

Disassembly

6. Remove the intermediate clutch piston.

Disassembly

7. Remove the clutch piston seals.

1. Remove the intermediate clutch piston outer seal.

2. Remove the intermediate clutch piston inner seal.

Disassembly

8. Remove and discard the front pump seal.

Disassembly

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Assembly
    1. Using the special tool, install the front pump seal assembly. 2. Install the clutch piston seals. 1. Install the intermediate clutch piston outer seal. 2. Install the intermediate clutch pist ...

    Other materials:

    Halfshaft Joint
    Special Tool(s) Driver 205-199 (T83T-3132-A1) Hub Bearing Cup Replacer 205-147 (T80T-4000-P) Sensing Ring Replacer 206-041 (T89P-20202-A) Disassembly 1. CAUTION: Do not disassemble the halfshaft assembly. Install a new assem ...

    Communications Network (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 14 , Multiplex Communication Network for schematic and connector information. Special Tool(s) 73 Digital Multimeter or equivalent 105-R0051 Worldwide Diagnostic System (WDS) 418-F224, New Genera ...

    Fuel Pressure Sensor
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-DSP or equivalent WSS-M2C914- A Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related compo ...