Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the No. 1 selective pump support thrust washer.

Disassembly

2. Remove the front pump support.

1. Remove the bolts.

2. Remove the front pump support.

Disassembly

3. Remove the seal rings.

Disassembly

4. Remove the inner and outer pump gerotor gears.

Disassembly

5. Carefully pry spring retainer tabs and remove the spring retainer assembly.

Disassembly

6. Remove the intermediate clutch piston.

Disassembly

7. Remove the clutch piston seals.

1. Remove the intermediate clutch piston outer seal.

2. Remove the intermediate clutch piston inner seal.

Disassembly

8. Remove and discard the front pump seal.

Disassembly

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Assembly
    1. Using the special tool, install the front pump seal assembly. 2. Install the clutch piston seals. 1. Install the intermediate clutch piston outer seal. 2. Install the intermediate clutch pist ...

    Other materials:

    Valve Spring Strength
    Special Tool(s) Pressure Gauge, Valve/Clutch Spring 303-006 (TOOL-6513-DD) or equivalent 1. Use a Valve/Clutch Spring Pressure Gauge to check the valve spring for correct strength at the specified valve spring length. Refer to the appr ...

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Dra ...

    Trim Panel - Package Tray
    Special Tool(s) Torx Bit, Safety Belt Bolt 501-010 (T77L-2100-A) Removal and Installation 1. Remove the screw and the coat hook. 2. NOTE: Inspect the shoulder safety belt guide cover for damage. If the shoulder safety belt guide cover is d ...