Ford Mustang (1999-2004) Service Manual: Assembly

1. Using the special tool, install the front pump seal assembly.


2. Install the clutch piston seals.

1. Install the intermediate clutch piston outer seal.

2. Install the intermediate clutch piston inner seal.


3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.

Install the intermediate clutch piston into the special tool.


4. Using the special tool, install the intermediate clutch piston.

1. Position the intermediate clutch piston and the special tool onto the pump body.

2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.


5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.

NOTE: The piston bleed hole is the only round hole in the pump body.

Locate the piston bleed hole.


6. Install by snapping the spring retainer assembly on pump body.


7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.

Install the inner and outer fluid pump gerotor gears.


8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.

Install the seal rings.


9. Install a new front pump seal.


10. Assemble the front pump.

1. Position the pump support to the pump body assembly.

2. Install the bolts.


    1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the in ...

    Intermediate One-Way Clutch
    Intermediate Clutch Cylinder Disassembled View   Disassembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purpos ...

    Other materials:

    In California (U.S. Only)
    California Civil Code Section 1793.2(d) requires that, if a manufacturer or its representative is unable to repair a motor vehicle to conform to the vehicle’s applicable express warranty after a reasonable number of attempts, the manufacturer shall be requir ...

    Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle
    Remote Deployment WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module or safety belt retractor/pretensioner assembly. This will reduce the risk of injury in t ...

    Engine coolant check
    Checking the Engine Coolant The concentration and level of engine coolant should be checked at the intervals listed in Scheduled Maintenance Information. Note: Make sure that the level is at the FULL COLD level or within the COLD FILL RANGE in the coolant res ...