Ford Mustang (1999-2004) Service Manual: Assembly

1. Using the special tool, install the front pump seal assembly.

Assembly

2. Install the clutch piston seals.

1. Install the intermediate clutch piston outer seal.

2. Install the intermediate clutch piston inner seal.

Assembly

3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.

Install the intermediate clutch piston into the special tool.

Assembly

4. Using the special tool, install the intermediate clutch piston.

1. Position the intermediate clutch piston and the special tool onto the pump body.

2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.

Assembly

5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.

NOTE: The piston bleed hole is the only round hole in the pump body.

Locate the piston bleed hole.

Assembly

6. Install by snapping the spring retainer assembly on pump body.

Assembly

7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.

Install the inner and outer fluid pump gerotor gears.

Assembly

8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.

Install the seal rings.

Assembly

9. Install a new front pump seal.

Assembly

10. Assemble the front pump.

1. Position the pump support to the pump body assembly.

2. Install the bolts.

Assembly

    Disassembly
    1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the in ...

    Intermediate One-Way Clutch
    Intermediate Clutch Cylinder Disassembled View   Disassembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purpos ...

    Other materials:

    Unique Calibration
    The Emissions/CAFE/CO2 Compliance Department is responsible for assigning these calibration numbers. Unique calibration identifications are assigned to cover similar vehicles to differentiate tires, drive configurations, final drive ratios and other calibrat ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel- ...

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...