Ford Mustang (1999-2004) Service Manual: Assembly

1. Using the special tool, install the front pump seal assembly.

Assembly

2. Install the clutch piston seals.

1. Install the intermediate clutch piston outer seal.

2. Install the intermediate clutch piston inner seal.

Assembly

3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.

Install the intermediate clutch piston into the special tool.

Assembly

4. Using the special tool, install the intermediate clutch piston.

1. Position the intermediate clutch piston and the special tool onto the pump body.

2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.

Assembly

5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.

NOTE: The piston bleed hole is the only round hole in the pump body.

Locate the piston bleed hole.

Assembly

6. Install by snapping the spring retainer assembly on pump body.

Assembly

7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.

Install the inner and outer fluid pump gerotor gears.

Assembly

8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.

Install the seal rings.

Assembly

9. Install a new front pump seal.

Assembly

10. Assemble the front pump.

1. Position the pump support to the pump body assembly.

2. Install the bolts.

Assembly

    Disassembly
    1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the in ...

    Intermediate One-Way Clutch
    Intermediate Clutch Cylinder Disassembled View   Disassembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purpos ...

    Other materials:

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel supply lines ...

    Differential Housing Cover
    Removal 1. Raise and support the vehicle. 2. NOTE: Empty the lubricant into a clean container for reuse. Remove the differential housing cover (4033). 1. Remove the 10 bolts and drain the lubricant from the differential housing (4010). 2. Remove the d ...

    External Controls (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 37 , Shift Lock for schematic and connector information. Refer to Wiring Diagrams Cell 29 , Transmission Control for schematic and connector information. Special Tool(s) 73 Digital Multimeter 105-R0051 or equivalent ...