Ford Mustang (1999-2004) Service Manual: Assembly

1. Using the special tool, install the front pump seal assembly.

Assembly

2. Install the clutch piston seals.

1. Install the intermediate clutch piston outer seal.

2. Install the intermediate clutch piston inner seal.

Assembly

3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.

Install the intermediate clutch piston into the special tool.

Assembly

4. Using the special tool, install the intermediate clutch piston.

1. Position the intermediate clutch piston and the special tool onto the pump body.

2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.

Assembly

5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.

NOTE: The piston bleed hole is the only round hole in the pump body.

Locate the piston bleed hole.

Assembly

6. Install by snapping the spring retainer assembly on pump body.

Assembly

7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.

Install the inner and outer fluid pump gerotor gears.

Assembly

8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.

Install the seal rings.

Assembly

9. Install a new front pump seal.

Assembly

10. Assemble the front pump.

1. Position the pump support to the pump body assembly.

2. Install the bolts.

Assembly

    Disassembly
    1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the in ...

    Intermediate One-Way Clutch
    Intermediate Clutch Cylinder Disassembled View   Disassembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purpos ...

    Other materials:

    Anti-theft system
    The active anti-theft system is designed to warn you in the event of unauthorized vehicle entry and is also designed to help prevent unwanted towing of the vehicle. You can choose what is monitored by arming the system in different ways. Partial Monitor Mode ...

    Installation
    1. CAUTION: Make sure the hardened washer is installed between the lower suspension arm and bushing and the shock absorber. Failure to do so can result in damage and failure of the lower suspension arm and bushing. NOTE: The toe link bolt and nuts are of a ...

    Bypass Tube - Cobra
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Dra ...