Ford Mustang (1999-2004) Service Manual: Driveline Angle Inspection

Special Tool(s)

Anglemaster II Driveline Inclinometer 164-R2402 or equivalent

NOTE: An incorrect driveline angle can cause a vibration or shudder.

1. Check the vehicle for evidence or overload or sagging. Check for specified air pressures information in all four tires.

2. Normalize the suspension.

3. Drive the vehicle onto a drive-on hoist or back onto a front-end alignment rack.

4. Inspect the suspension and chassis. Verify that the vehicle curb position ride height is within specification.

  • Measure the curb position ride height with the vehicle empty and all fluids full.

5. Place the Inclinometer flush against the bottom of the driveshaft. After the tool has been held on the driveshaft surface for 5 seconds, push the ALT ZERO button to calibrate to zero degrees.

Remove the tool.

Driveline Angle Inspection

6. To check the pinion angle, rotate the driveshaft so that the rear axle pinion flange yoke ear is parallel to the floor. Remove the U-joint snap ring, then install the special tool. Check and record the pinion angle reading.

  • If the angle is not within specification, repair or adjust to obtain the correct angle. Inspect the rear suspension, rear axle, rear axle mounting or the frame for wear or damage.

Driveline Angle Inspection

7. To check the engine angle, rotate the driveshaft so that the slip yoke ear is parallel to the floor.

Remove the U-joint snap ring, then install the special tool. Check and record the engine angle reading.

  • If the angle is not within specifications, repair or adjust to obtain the correct angles.

    Inspect the powertrain/drivetrain mounts or frame rails for wear or damage.

Driveline Angle Inspection

    Component Tests
    Driveline Vibration An analysis of driveline vibration can also be conducted using the Vibration Analyzer; follow the manufacturer's directions. Driveline vibration exhibits a higher frequency and l ...

    Axle Housing Casting Porosity (Holes in Casting) Repair
    CAUTION: To keep the axle's sound characteristics, do not disassemble the carrier. NOTE: Casting porosity is a condition where occasionally gas bubbles will form during the casting process leaving s ...

    Other materials:

    Turn Signal and Hazard Lamps
    Refer to Wiring Diagrams Cell 90 , Turn/Stop/Hazard Lamps for schematic and connector information. Special Tool(s) 73 III Automotive Meter 105-R0057 or equivalent Inspection and Verification 1. Verify the customer concern. 2. Visually ins ...

    Purging - CII Power Steering Pump
    Special Tool(s) Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles ...

    Electronic Pressure Control (EPC) Solenoid
    Special Tool(s) Gauge, Transmission Solenoid Connectors 307-426 Removal 1. Remove the manual control lever. For additional information, refer to Manual Control Lever Shaft and Seal in this section. 2. CAUTION: Do not pull on the molded ...