Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check
Special Tool(s)
 |
Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent |
1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.
2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.
Bearing
1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.
Inspect the pilot bearing (7118) for:
1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.
2. seal leakage.
- misalignment and looseness in the crankshaft.
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch ...
Dowels - Flywheel
Removal
1. NOTE: Take care not to damage the flywheel dowel holes or the
surface areas around the
flywheel dowel during removal.
Remove the flywheel dowels by using a drift pin where the flywhee ...
Other materials:
Electronic Leak Detection
Special Tool(s)
H10PM Refrigerant Leak
Detector With Battery
216-00001 or equivalent
CAUTION: Good ventilation is necessary in the area where electronic A/C
leak testing is to
be carried out. If the surrounding air is contaminated with refri ...
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Chart
Mechanical
Engine coolant leaks
...
Driver and passenger airbags
WARNING: Never place your arm or any objects over an airbag
module. Placing your arm over a deploying airbag can result in
serious arm fractures or other injuries. Objects placed on or over the
airbag inflation area may cause those objects to be propelled by t ...
