Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check
Special Tool(s)
 |
Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent |
1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.
2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.
Bearing
1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.
Inspect the pilot bearing (7118) for:
1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.
2. seal leakage.
- misalignment and looseness in the crankshaft.
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch ...
Dowels - Flywheel
Removal
1. NOTE: Take care not to damage the flywheel dowel holes or the
surface areas around the
flywheel dowel during removal.
Remove the flywheel dowels by using a drift pin where the flywhee ...
Other materials:
Assembly
1. Using the special tool, install the front pump seal assembly.
2. Install the clutch piston seals.
1. Install the intermediate clutch piston outer seal.
2. Install the intermediate clutch piston inner seal.
3. NOTE: Coat the intermediate clutch pist ...
Fluid Pan, Gasket and Filter
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. Normal maintenance requires periodic automatic transmission fluid changes.
If a major repair,
such as a clutch, band, bearing, etc., is requir ...
Interior luggage compartment release
WARNING: Keep vehicle doors and luggage compartment locked
and keep keys and remote transmitters out of a child’s reach.
Unsupervised children could lock themselves in the trunk and risk
injury. Children should be taught not to play in vehicles.
WARNING: Do ...
