Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check

Special Tool(s)

Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent

1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.

2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.

Flywheel Runout Check

Bearing

1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.

Inspect the pilot bearing (7118) for:

1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.

2. seal leakage.

  • misalignment and looseness in the crankshaft.

Flywheel Runout Check

    Pressure Plate Check
    1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth. 2. Measure the flatness of the clutch ...

    Dowels - Flywheel
    Removal 1. NOTE: Take care not to damage the flywheel dowel holes or the surface areas around the flywheel dowel during removal. Remove the flywheel dowels by using a drift pin where the flywhee ...

    Other materials:

    Drive Pinion Flange
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Installer, Drive Pinion Flange 205-002 (TOOL-4858-E) or equivalent ...

    Inspection and Verification
    1. The keyless entry system is a generic electronic module (GEM). 2. Verify the customer concern by using the remote transmitters to operate the keyless entry system. 3. Visually inspect for the following obvious signs of mechanical and electrica ...

    Changing a fuse
    Fuses WARNING: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. If electrical components in your vehicle are not working, a fuse may have blo ...