Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check

Special Tool(s)

Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent

1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.

2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.

Flywheel Runout Check

Bearing

1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.

Inspect the pilot bearing (7118) for:

1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.

2. seal leakage.

  • misalignment and looseness in the crankshaft.

Flywheel Runout Check

    Pressure Plate Check
    1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth. 2. Measure the flatness of the clutch ...

    Dowels - Flywheel
    Removal 1. NOTE: Take care not to damage the flywheel dowel holes or the surface areas around the flywheel dowel during removal. Remove the flywheel dowels by using a drift pin where the flywhee ...

    Other materials:

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Dra ...

    Connect
    1. Install the A/C tube lock coupling spring. 2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent. 3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals other than those specified in ...

    Subwoofer Speaker - Convertible
    Removal and Installation 1. Remove the rear quarter trim panel. For additional information, refer to Section . 2. Remove the subwoofer assembly. 1. Disconnect the electrical connectors. 2. Remove the screws. 3. Remove the subwoofer assemb ...