Ford Mustang (1999-2004) Service Manual: Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.
3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.
4. Measure the wear of the diaphragm spring fingers.
Flywheel Check
1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust ...
Flywheel Runout Check
Special Tool(s)
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
1. Mount the special tool so that the indicator contact point rides on the
clutch disc contact surf ...
Other materials:
Synchronizers
Disassembly
NOTE: This procedure applies to all synchronizer assemblies
(7124). The synchronizers are slightly
different in design. Notation is made where procedural differences occur.
1. On the third/fourth speed synchronizer and the fifth speed
synchr ...
Evaporative Emission Repair Verification Drive Cycle
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Drive Cycle Recommendations
NOTE: The following procedure is designed to execute and
complete the evap ...
Disassembly
1. NOTE: The index mark on the output shaft must be aligned with the
index mark on the output
shaft ring gear during the assembly procedure.
Remove the ring gear snap ring.
2. Separate the ring gear and output shaft.
3. Remove the three output shaft seal ...
