Ford Mustang (1999-2004) Service Manual: Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.
3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.
4. Measure the wear of the diaphragm spring fingers.
Flywheel Check
1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust ...
Flywheel Runout Check
Special Tool(s)
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
1. Mount the special tool so that the indicator contact point rides on the
clutch disc contact surf ...
Other materials:
Front passenger sensing system
WARNING: Even with Advanced Restraints Systems, children 12
and under should be properly restrained in a rear seating
position. Failure to follow this could seriously increase the risk of injury
or death.
WARNING: Sitting improperly out of position or with the ...
Rear Drive Halfshafts (Description and Operation)
The rear wheel drive halfshaft system consists of and operates as
follows:
Halfshafts (4K138) transmit engine torque from the rear axle housing to
the rear wheels.
Halfshafts rotate at approximately one-third the speed of a driveshaft
and do not cont ...
Supercharger Cooling System Flushing
1. WARNING: Never remove the pressure relief cap while the engine is
operating or
when the cooling system is hot. Failure to follow these instructions can result
in damage
to the cooling system or engine or personal injury. To avoid having scalding hot
cool ...
