Ford Mustang (1999-2004) Service Manual: Pressure Plate Check

1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.

2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.

Pressure Plate Check

3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.

4. Measure the wear of the diaphragm spring fingers.

Pressure Plate Check

Flywheel Check

1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.

    Disc Check
    Special Tool(s) Brake/Automobile Brake Drum System with Vacuum 164-R3622 or equivalent Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent WARNING: Dust ...

    Flywheel Runout Check
    Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surf ...

    Other materials:

    Installation
    1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown. 2. NOTE: The O-ring is to be installed on the top of the thermostat. Install the water thermostat and the O-ring. Install a new O-ring as necessary. 3. Install the wa ...

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA or equivalent WSB-M4J58-B 1. NOTE: A single break or an ...

    Principles of Operation
    NOTE: A new instrument cluster must be reconfigured. Refer to Section. The instrument cluster is a hybrid electronic cluster (HEC). The instrument cluster uses both hardwired and the standard corporate protocol (SCP) communication network to transmit a ...