Ford Mustang (1999-2004) Service Manual: Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.
3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.
4. Measure the wear of the diaphragm spring fingers.
Flywheel Check
1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust ...
Flywheel Runout Check
Special Tool(s)
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
1. Mount the special tool so that the indicator contact point rides on the
clutch disc contact surf ...
Other materials:
Rear Drive Axle and Differential
The differential housing (4010) consists of a cast aluminum housing and
a cast aluminum
differential housing cover (4033). The differential housing cover uses
silicone sealant as a
gasket.
The hypoid-design gearset consists of a 8.8-inch ...
Weld Nut Repair - Missing Weld Nut,
Restraints Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal
injury, the backup
power supply must be depleted before repairing or replacing any front or
side air bag
supplemental restraint system (SRS) components and before servicing,
replacing, ...
Supercharger Cooling System Flushing
1. WARNING: Never remove the pressure relief cap while the engine is
operating or
when the cooling system is hot. Failure to follow these instructions can result
in damage
to the cooling system or engine or personal injury. To avoid having scalding hot
cool ...
