Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission and Clutch - General Information
General Specifications
- Manual Transmission and Clutch (Description and Operation)
- Manual Transmission and Clutch (Diagnosis and Testing)
- Disc Check
- Pressure Plate Check
- Flywheel Runout Check
- Dowels - Flywheel
- Dowels - Flywheel Housing to Block
Manual Transmission and Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine
power to the transmission upon
driver command. For additional information, refer to Section.
Clutch Disc and Clutch Pressure ...
Other materials:
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matched set and should not be
interchanged.
Measure the pisto ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent
meeting
Ford specification WSP-M2C197-A.
2. Lub ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...
