Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the air intake scoop bracket. For additonal information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.

Intake Manifold - Upper

4. Remove the bolts, disconnect the clip and position the cables out of the way.

Intake Manifold - Upper

5. Disconnect the throttle position (TP) sensor.

Intake Manifold - Upper

6. Disconnect the evaporative emissions (EVAP) return hose.

Intake Manifold - Upper

7. Disconnect the idle air control valve and the differential pressure feedback EGR.

Intake Manifold - Upper

8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

9. Disconnect the differential pressure feedback EGR hoses.

Intake Manifold - Upper

10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.

Intake Manifold - Upper

11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.

Intake Manifold - Upper

12. Remove the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.

Intake Manifold - Upper

14. Inspect and clean the sealing surfaces.

Intake Manifold - Upper

    Installation
    1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...

    Other materials:

    Installation
    1. NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure t ...

    Arm - Lower
    Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if i ...

    Scheduled Maintenance
    GENERAL MAINTENANCE INFORMATION Why Maintain Your Vehicle? Carefully following the maintenance schedule helps protect against major repair expenses resulting from neglect or inadequate maintenance and may help to increase the value of your vehicle when you sel ...