Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the air intake scoop bracket. For additonal information, refer to Section.
2. Remove the air cleaner outlet tube. For additional information, refer to Section.
3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.
4. Remove the bolts, disconnect the clip and position the cables out of the way.
5. Disconnect the throttle position (TP) sensor.
6. Disconnect the evaporative emissions (EVAP) return hose.
7. Disconnect the idle air control valve and the differential pressure feedback EGR.
8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.
9. Disconnect the differential pressure feedback EGR hoses.
10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.
11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.
12. Remove the PCV valve-to-intake manifold tube.
13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.
14. Inspect and clean the sealing surfaces.
Installation
1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...Other materials:
Fuel System (Description and Operation)
Component Location
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, resulting in possible personal injury ...
Exhaust Manifold - Inspection
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Place a straight edge across the exhaust manifold flanges and check for
warping with a feeler
gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. P ...
Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit
416-D002 (D95L-7559-A) or
equivalent
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25
mm (1 inch
longer t ...