Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the air intake scoop bracket. For additonal information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.

Intake Manifold - Upper

4. Remove the bolts, disconnect the clip and position the cables out of the way.

Intake Manifold - Upper

5. Disconnect the throttle position (TP) sensor.

Intake Manifold - Upper

6. Disconnect the evaporative emissions (EVAP) return hose.

Intake Manifold - Upper

7. Disconnect the idle air control valve and the differential pressure feedback EGR.

Intake Manifold - Upper

8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

9. Disconnect the differential pressure feedback EGR hoses.

Intake Manifold - Upper

10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.

Intake Manifold - Upper

11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.

Intake Manifold - Upper

12. Remove the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.

Intake Manifold - Upper

14. Inspect and clean the sealing surfaces.

Intake Manifold - Upper

    Installation
    1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...

    Other materials:

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel suppl ...

    Engine - 4.6L (2V)
    General Specifications a - With installation of a new filter. b - Distance front edge of bearing is installed below front face of cylinder block. c - Time necessary for plunger to leak down 1.6 mm of travel with 222 N force and leak down fluid in tap ...

    Camshaft Journal - Clearance, Plastigage Method
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance. 1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer ...