Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the air intake scoop bracket. For additonal information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.

Intake Manifold - Upper

4. Remove the bolts, disconnect the clip and position the cables out of the way.

Intake Manifold - Upper

5. Disconnect the throttle position (TP) sensor.

Intake Manifold - Upper

6. Disconnect the evaporative emissions (EVAP) return hose.

Intake Manifold - Upper

7. Disconnect the idle air control valve and the differential pressure feedback EGR.

Intake Manifold - Upper

8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

9. Disconnect the differential pressure feedback EGR hoses.

Intake Manifold - Upper

10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.

Intake Manifold - Upper

11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.

Intake Manifold - Upper

12. Remove the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.

Intake Manifold - Upper

14. Inspect and clean the sealing surfaces.

Intake Manifold - Upper

    Installation
    1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...

    Other materials:

    Communication Circuit Wiring Repair
    Special Tool(s) Heat Gun 107-R0300 or equivalent 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Strip the wires. 3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder. Solder ...

    Rear Drive Halfshafts (Description and Operation)
    The rear wheel drive halfshaft system consists of and operates as follows: Halfshafts (4K138) transmit engine torque from the rear axle housing to the rear wheels. Halfshafts rotate at approximately one-third the speed of a driveshaft and do not cont ...

    Steering Column Shaft
    Removal and Installation 1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the steering column shaft has rotated the clockspring must be re ...