Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the air intake scoop bracket. For additonal information, refer to Section.
2. Remove the air cleaner outlet tube. For additional information, refer to Section.
3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.
4. Remove the bolts, disconnect the clip and position the cables out of the way.
5. Disconnect the throttle position (TP) sensor.
6. Disconnect the evaporative emissions (EVAP) return hose.
7. Disconnect the idle air control valve and the differential pressure feedback EGR.
8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.
9. Disconnect the differential pressure feedback EGR hoses.
10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.
11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.
12. Remove the PCV valve-to-intake manifold tube.
13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.
14. Inspect and clean the sealing surfaces.
Installation
1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...Other materials:
Assembly
1. CAUTION: Before beginning assembly, carry out and inspect the
following:
When building up subassemblies and assembling the transmission, ALWAYS use new
gaskets and seals.
All fasteners must be tightened to the torque specification indicated. In
addition ...
Torque Converter Cleaning And Inspection
Material
Item
Specification
MERCON V Automatic
Transmission Fluid
XT-5-QM, XT-5-DM
MERCON V
1. If a new torque converter is being installed, continue with Substep 2 of
Step 2.
2. If a new torque converter is not being installed, the fol ...
Transmission (Disassembly)
Special Tool(s)
Bearing Puller
205-D064 (D84L-1123-A) or
Equivalent
Front Hub Tool
204-069 (T81P-1104-C)
Holding Fixture
307-003 (T57L-500-B)
Impact Slide Hammer
100-001 (T50T-100-A)
Puller
...