Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the air intake scoop bracket. For additonal information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.

Intake Manifold - Upper

4. Remove the bolts, disconnect the clip and position the cables out of the way.

Intake Manifold - Upper

5. Disconnect the throttle position (TP) sensor.

Intake Manifold - Upper

6. Disconnect the evaporative emissions (EVAP) return hose.

Intake Manifold - Upper

7. Disconnect the idle air control valve and the differential pressure feedback EGR.

Intake Manifold - Upper

8. Disconnect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

9. Disconnect the differential pressure feedback EGR hoses.

Intake Manifold - Upper

10. Disconnect the EGR valve to exhaust manifold tube from the EGR valve.

Intake Manifold - Upper

11. Disconnect the electrical connector and the vacuum lines from the EGR vacuum regulator solenoid.

Intake Manifold - Upper

12. Remove the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

13. Remove the upper intake manifold bolts in the sequence shown and remove the intake manifold assembly.

Intake Manifold - Upper

14. Inspect and clean the sealing surfaces.

Intake Manifold - Upper

    Installation
    1. Install the upper intake manifold gasket. 2. Install the intake manifold and bolts in the sequence shown. 3. Install the PCV valve-to-intake manifold tube. 4. Connect the vacuum hoses and ...

    Other materials:

    Fuel System (Description and Operation)
    Component Location   WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury ...

    Exhaust Manifold - Inspection
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing -Inspection 1. Inspect bearings for the following defects. P ...

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    Special Tool(s) Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent 1. Measure the length of the damaged area of the mini-tube vacuum hose. 2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer t ...