Ford Mustang (1999-2004) Service Manual: Halfshaft

Special Tool(s)

Differential Plug 205-294 (T89P-4850-B)
Differential Seal Protector 205-461
Front Hub Remover 205-D070 (D93P-1175-B) or Equivalent
Halfshaft Removal Tool 205-475
Steering Arm Remover 211-003 (T64P-3590-F)
Rear Drive Halfshafts (Description and Operation)
The rear wheel drive halfshaft system consists of and operates as follows: Halfshafts (4K138) transmit engine torque from the rear axle housing to the rear wheels. Halfshafts rotate at approxi ...

Removal
NOTE: This procedure applies to both the LH and RH halfshafts. 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorber relative to the protective sleeve. ...

Other materials:

Assembly
Initial assembly 1. Coat the new differential drive pinion bearing cup(s) with lubricant. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A. 2. Using the special tool, install the diff ...

Removal
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Carry a live air ...

Installation
1. Apply silicone gasket and sealant in the locations shown. 2. Install the engine front cover.   3. Install the belt idler pulleys and the bolts. 4. Connect the CMP sensor electrical connector. 5. Raise the vehicle. 6. Install the crankshaft fr ...