Ford Mustang (1999-2004) Service Manual: Halfshaft

Special Tool(s)

Differential Plug 205-294 (T89P-4850-B)
Differential Seal Protector 205-461
Front Hub Remover 205-D070 (D93P-1175-B) or Equivalent
Halfshaft Removal Tool 205-475
Steering Arm Remover 211-003 (T64P-3590-F)
Rear Drive Halfshafts (Description and Operation)
The rear wheel drive halfshaft system consists of and operates as follows: Halfshafts (4K138) transmit engine torque from the rear axle housing to the rear wheels. Halfshafts rotate at approxi ...

Removal
NOTE: This procedure applies to both the LH and RH halfshafts. 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorber relative to the protective sleeve. ...

Other materials:

Purging - CII Power Steering Pump
Special Tool(s) Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles ...

Installation
1. Inspect the rear axle pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the rear axle pinion flange splines. Use SAE 75W-140 High Performa ...

Disassembly
1. WARNING: To avoid risk of serious personal injury, follow all warnings, cautions, notes and instructions in the driver air bag removal and installation procedure. Remove the steering column (3C529). For additional information, refer to Column in this s ...