Ford Mustang (1999-2004) Service Manual: Installation
1. NOTE: LH shown; RH similar.
Install the camshafts.
- Lubricate the camshafts with clean engine oil.
2. Install the camshaft bearing cap assemblies and tighten the bolts in the sequence shown.
3. Install the bolts.
4. CAUTION: Timing marks must be at 12 o'clock and indexed at 6 o'clock.
Install the camshaft sprockets and the chain as an assembly.
5. Remove the lockpin from the chain tensioner.
6. Install the special tool.
7. Install the camshaft spacer, washer and bolt and hand-tighten the bolt.
8. Install the camshaft sprocket, washer and bolt, and hand-tighten the bolt.
9. Tighten the bolts in two stages:
- Stage 1: Tighten to 40 Nm (30 lb-ft).
- Tighten an additional 90 degrees.
10. Remove the special tool.
11. Install the left timing chain for the left side or both timing chains for the right side. For additional information, refer to Timing Drive Components in this section.
12. Install the roller followers. For additional information, refer to Roller Followers in this section.
Removal
1. Remove the roller followers. For additional information, refer to Roller
Followers in this section.
2. Remove the LH timing chain for the LH side and both timing chains for the RH
side. For
addi ...
Exhaust Manifold RH
Removal and Installation
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Raise the vehicle. For additional information, refer to Section.
3. Remove the dual ...
Other materials:
Inspection and Verification
WARNING: Use of any other than the approved DOT 3 brake fluid will
cause permanent
damage to brake components and will render the brakes inoperative.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact
with
eyes. Wash hands thorou ...
Vacuum Control Motor - Air Inlet Duct Door
Removal
1. Remove the instrument panel.
2. Disconnect the vacuum hose.
3. Disconnect the control arm.
4. Remove the vacuum control motor.
Remove the screws.
Installation
1. To install, reverse the removal procedure. ...
Coupling
Removal and Installation
1. CAUTION: Do not allow the steering column shaft to rotate while
intermediate shaft
is disconnected or damage to the clockspring can result. If there is evidence
that the
steering column shaft has rotated the clockspring must be re ...