Ford Mustang (1999-2004) Service Manual: Installation

1. NOTE: LH shown; RH similar.

Install the camshafts.

  • Lubricate the camshafts with clean engine oil.

Camshaft

2. Install the camshaft bearing cap assemblies and tighten the bolts in the sequence shown.

Camshaft

3. Install the bolts.

Camshaft

4. CAUTION: Timing marks must be at 12 o'clock and indexed at 6 o'clock.

Install the camshaft sprockets and the chain as an assembly.

Camshaft

5. Remove the lockpin from the chain tensioner.

Camshaft

6. Install the special tool.

Camshaft

7. Install the camshaft spacer, washer and bolt and hand-tighten the bolt.

Camshaft

8. Install the camshaft sprocket, washer and bolt, and hand-tighten the bolt.

Camshaft

9. Tighten the bolts in two stages:

  • Stage 1: Tighten to 40 Nm (30 lb-ft).
  • Tighten an additional 90 degrees.

Camshaft

10. Remove the special tool.

11. Install the left timing chain for the left side or both timing chains for the right side. For additional information, refer to Timing Drive Components in this section.

12. Install the roller followers. For additional information, refer to Roller Followers in this section.

    Removal
    1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the LH timing chain for the LH side and both timing chains for the RH side. For addi ...

    Exhaust Manifold RH
    Removal and Installation 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise the vehicle. For additional information, refer to Section. 3. Remove the dual ...

    Other materials:

    Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)
    Removal and Installation Mach I 1. Remove the air intake scoop. For additional information, refer to Section. Cobra 2. Remove the supercharger drive belt cover. 3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 4. Remov ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleeve, then remove the synchronizer struts and the springs. 3 ...

    Body Sealer Types And Applications
    Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door ope ...