Ford Mustang (1999-2004) Service Manual: Piston

Special Tool(s)

Piston Pin Tool or equivalent 303-D034 (D81L-6135-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly

1. Using the special tool, press the piston pin out from the connecting rod and piston assembly.

Piston

2. Remove the connecting rod from the piston.

Piston

3. Clean and inspect the connecting rod and piston.

Assembly

1. Lubricate the piston pin and piston pin bore with clean engine oil.

Piston

2. NOTE: The connecting rod can be installed in either direction.

Position the piston pin in the bore aligned with the connecting rod bore.

Piston

3. Using the special tool, press the piston pin into the piston and rod assembly.

Piston

    Cylinder Head
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS- ...

    Engine (Assembly)
    Special Tool(s) Slide Hammer 307-005 (T59L-100-B) Remover Adapter, Vibration Damper 303-176 (T82L-6316-B) Installer, Crankshaft Front Seal 303-474 (T94P-6701 ...

    Other materials:

    Steering Column (Description and Operation)
      NOTE: All fasteners are important because they can affect the performance of vital parts and systems. Incorrect installation of the fasteners can result in major repair expenses. They must be installed new with fasteners of the same part number ...

    Disassembly
    1. WARNING: To avoid risk of serious personal injury, follow all warnings, cautions, notes and instructions in the driver air bag removal and installation procedure. Remove the steering column (3C529). For additional information, refer to Column in this s ...

    Bushing - Stabilizer Bar
    Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number or an equivalent part must be installed, if i ...