Ford Mustang (1999-2004) Service Manual: Piston

Special Tool(s)

Piston Pin Tool or equivalent 303-D034 (D81L-6135-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly

1. Using the special tool, press the piston pin out from the connecting rod and piston assembly.

Piston

2. Remove the connecting rod from the piston.

Piston

3. Clean and inspect the connecting rod and piston.

Assembly

1. Lubricate the piston pin and piston pin bore with clean engine oil.

Piston

2. NOTE: The connecting rod can be installed in either direction.

Position the piston pin in the bore aligned with the connecting rod bore.

Piston

3. Using the special tool, press the piston pin into the piston and rod assembly.

Piston

    Cylinder Head
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS- ...

    Engine (Assembly)
    Special Tool(s) Slide Hammer 307-005 (T59L-100-B) Remover Adapter, Vibration Damper 303-176 (T82L-6316-B) Installer, Crankshaft Front Seal 303-474 (T94P-6701 ...

    Other materials:

    Oil Pan
    Special Tool(s) 3 Bar Engine Support Kit 303-F072 Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Material ...

    Window Glass - Door
    Removal 1. Remove the door trim panel. For additional information, refer to Section. 2. Remove the interior weatherstrip. 3. Remove the bolts and the stabilizers. 4. Remove the bolts and the upstop brackets. 5. Remove the rivet and the exterior w ...

    Engine Coolant Temperature (ECT) Sensor - Cobra
    Material Item Specification Pipe Sealant with Teflon D8AZ-19554-A WSK-M2G350-A2 Removal and Installation 1. Partially drain the engine cooling system. For additional information, refer to Section. 2. Disconnect the engine coolant te ...