Ford Mustang (1999-2004) Service Manual: Piston
Special Tool(s)
 |
Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) |
Material
| Item | Specification |
| SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent | WSS-M2C153- H |
Disassembly
1. Using the special tool, press the piston pin out from the connecting rod and piston assembly.
2. Remove the connecting rod from the piston.
3. Clean and inspect the connecting rod and piston.
Assembly
1. Lubricate the piston pin and piston pin bore with clean engine oil.
2. NOTE: The connecting rod can be installed in either direction.
Position the piston pin in the bore aligned with the connecting rod bore.
3. Using the special tool, press the piston pin into the piston and rod assembly.
Cylinder Head
Special Tool(s)
Compressor, Valve Spring
303-163 (T81P-6513-A)
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS- ...
Engine (Assembly)
Special Tool(s)
Slide Hammer
307-005 (T59L-100-B)
Remover Adapter, Vibration
Damper
303-176 (T82L-6316-B)
Installer, Crankshaft Front Seal
303-474 (T94P-6701 ...
Other materials:
Weld Nut Repair - "J" Nut, Restraints Control
Module
(RCM)
WARNING: To avoid accidental deployment and possible personal
injury, the backup
power supply must be depleted before repairing or replacing any front or
side air bag
supplemental restraint system (SRS) components and before servicing,
replacing, ...
Installation
1. Inspect the rear axle pinion flange seal journal for rust, nicks, and
scratches prior to installing
the flange. Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the rear axle pinion flange splines.
Use SAE 75W-140 High Performa ...
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Shoulder Bolt Kit
F5ZZ-76539A04-A
-
NOTE: Before starting the adjustment process, inspect the top for damage,
make sure that the door
window glass ...
