Ford Mustang (1999-2004) Service Manual: Evaporator Core Orifice

NOTE: The evaporator core orifice is an integral part of the condenser to evaporator line and should be installed as an assembly with the line.
NOTE: A new evaporator core orifice should be installed whenever a new A/C compressor is installed.
The evaporator core orifice has the following characteristics:
- It is located in the A/C condenser to evaporator line.
- It has filter screens located on the inlet and outlet ends of the tube body.
- The inlet filter screen acts as a strainer for the liquid refrigerant flowing through the evaporator core orifice.
- O-ring seals on the evaporator core orifice prevent the high-pressure liquid refrigerant from bypassing the evaporator core orifice.
- Adjustment or repair cannot be made to the evaporator core orifice assembly. A new evaporator core orifice must be installed as a unit.
Refrigerant Lines
The condenser to evaporator tube (19835) contains the high pressure liquid
refrigerant upstream of the
evaporator core orifice.
The A/C manifold and tube (19D734) is attached to the A/C compressor, ...
Suction Accumulator
NOTE: Installation of a new suction accumulator is not required when
repairing the air conditioning
system except when there is physical evidence of contamination from a failed A/C
compres ...
Other materials:
Trim Panel - Package Tray
Special Tool(s)
Torx Bit, Safety Belt Bolt
501-010 (T77L-2100-A)
Removal and Installation
1. Remove the screw and the coat hook.
2. NOTE: Inspect the shoulder safety belt guide cover for damage. If the
shoulder safety belt guide
cover is d ...
Idle Air Control (IAC) Valve - 4.6L (2V)
Removal
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. NOTE: Discard the idle air control (IAC) valve gasket.
Remove the IAC valve.
Disconnect the connector.
Disconnect the hose.
Remove the bolts, ...
Charge Air Cooler
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-EA
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to
Section.
2. Release the fuel pressure. F ...
