Ford Mustang (1999-2004) Service Manual: Evaporator Core Orifice

Evaporator Core Orifice

NOTE: The evaporator core orifice is an integral part of the condenser to evaporator line and should be installed as an assembly with the line.

NOTE: A new evaporator core orifice should be installed whenever a new A/C compressor is installed.

The evaporator core orifice has the following characteristics:

  • It is located in the A/C condenser to evaporator line.
  • It has filter screens located on the inlet and outlet ends of the tube body.
  • The inlet filter screen acts as a strainer for the liquid refrigerant flowing through the evaporator core orifice.
  • O-ring seals on the evaporator core orifice prevent the high-pressure liquid refrigerant from bypassing the evaporator core orifice.
  • Adjustment or repair cannot be made to the evaporator core orifice assembly. A new evaporator core orifice must be installed as a unit.
    Refrigerant Lines
    The condenser to evaporator tube (19835) contains the high pressure liquid refrigerant upstream of the evaporator core orifice. The A/C manifold and tube (19D734) is attached to the A/C compressor, ...

    Suction Accumulator
      NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compres ...

    Other materials:

    Trim Panel - Upper Quarter
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    Halfshaft
    Special Tool(s) Differential Plug 205-294 (T89P-4850-B) Differential Seal Protector 205-461 Front Hub Remover 205-D070 (D93P-1175-B) or Equivalent Halfshaft Removal Tool 205-475 Steering Arm Remover 211-0 ...

    Component Tests
    Idle Air Control (IAC) Valve 1. Open the hood. 2. NOTE: Key symptom is elevated idle speed while noise is occurring. NOTE: "Snapping" the throttle can induce the noise. Verify the condition by operating the vehicle for a short time. 3. Inspect the IAC valv ...