Ford Mustang (1999-2004) Service Manual: Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. If substitution is necessary, the part must be of the same finish and property class. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

1. Raise the vehicle on a hoist.

2. Remove the wheel and tire assembly.

3. Remove the rear brake disc.

4. Support the lower suspension arm and bushing (5A649) with a jack stand.

5. Remove the nut and bolt and disconnect the shock absorber (18125) from the lower suspension arm and bushing. Discard the nut and bolt.

Toe Link - Cobra

6. Remove and discard the cotter pin and nut.

Toe Link - Cobra

7. CAUTION: Do not strike the toe link or the knuckle to disconnect the toe link. The toe link or the knuckle can be damaged.

Using the special tool, disconnect the toe link (5K848) from the knuckle (5A968/5A969).

Toe Link - Cobra

8. Remove the nut, bolt and the toe link. Discard the bolt and nut.

    Toe Link - Cobra
    Special Tool(s) Steering Arm Remover 211-003 (T64P-9171-A) ...

    Installation
    1. CAUTION: Make sure the hardened washer is installed between the lower suspension arm and bushing and the shock absorber. Failure to do so can result in damage and failure of the lower suspension ...

    Other materials:

    Tracing Powder
    Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment ...

    Inspection and Verification
    1. Verify the customer's concern by operating the active restraint system to duplicate the condition. 2. Inspect to determine if any of the following mechanical or electrical concerns apply: Visual Inspection Chart Mechanical Electrical ...

    Principles of Operation
    Battery Saver The battery saver feature provides automatic shut-off of power to demand and courtesy lamp circuitry. When the generic electronic module (GEM) detects the ignition switch circuits are in the key OFF or removed ignition key positions, powe ...