Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the nuts and position the radio ignition interference capacitors aside.

Engine Front Cover

2. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section.

3. Remove the cooling fan.

4. Remove the accessory drive belt. For additional information, refer to Section.

5. Remove bolts (1) and the water pump pulley (2).

Engine Front Cover

6. Remove the nut and position the A/C muffler aside.

Engine Front Cover

7. Raise and support the vehicle. For additional information, refer to Section.

8. Remove the bolts and position the power steering pump aside.

Engine Front Cover

9. Disconnect the crankshaft position (CKP) sensor electrical connector.

Engine Front Cover

10. Drain the engine oil.

Engine Front Cover

11. Remove the two support nuts and position the battery cable aside.

Engine Front Cover

12. Remove the crankshaft front oil seal. For additional information, refer to Crankshaft Front Oil Seal in this section.

13. Remove the front oil pan bolts.

Engine Front Cover

14. Lower the vehicle.

15. Remove the bolts and position the power steering reservoir aside.

Engine Front Cover

16. Disconnect the camshaft position (CMP) sensor electrical connector.

Engine Front Cover

17. Remove the bolts and the belt idler pulleys.

Engine Front Cover

18. Remove the engine front cover bolts and the studs.

  • Discard the gaskets. Clean and inspect the sealing surfaces.

Engine Front Cover

    Engine Front Cover
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153 ...

    Installation
    1. Apply silicone gasket and sealant in the locations shown. 2. Install the engine front cover.   3. Install the belt idler pulleys and the bolts. 4. Connect the CMP sensor electrical conn ...

    Other materials:

    Purging - CII Power Steering Pump
    Special Tool(s) Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles ...

    Manual Transmission
    The T5OD 5-speed transmission: fifth speed gear functions as an overdrive gear. forward gears are synchronized and helical cut. shift interlock system prevents the engagement of more than one gear. Transmission, Manual Five-Speed   T ...

    Camshaft End Play - Push Rod Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the valve tappets. Refer to the appropriate section in Group 303 for the procedure. 2. Use a Dial Indicator Gauge with Holding Fixture ...