Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the nuts and position the radio ignition interference capacitors aside.

Engine Front Cover

2. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section.

3. Remove the cooling fan.

4. Remove the accessory drive belt. For additional information, refer to Section.

5. Remove bolts (1) and the water pump pulley (2).

Engine Front Cover

6. Remove the nut and position the A/C muffler aside.

Engine Front Cover

7. Raise and support the vehicle. For additional information, refer to Section.

8. Remove the bolts and position the power steering pump aside.

Engine Front Cover

9. Disconnect the crankshaft position (CKP) sensor electrical connector.

Engine Front Cover

10. Drain the engine oil.

Engine Front Cover

11. Remove the two support nuts and position the battery cable aside.

Engine Front Cover

12. Remove the crankshaft front oil seal. For additional information, refer to Crankshaft Front Oil Seal in this section.

13. Remove the front oil pan bolts.

Engine Front Cover

14. Lower the vehicle.

15. Remove the bolts and position the power steering reservoir aside.

Engine Front Cover

16. Disconnect the camshaft position (CMP) sensor electrical connector.

Engine Front Cover

17. Remove the bolts and the belt idler pulleys.

Engine Front Cover

18. Remove the engine front cover bolts and the studs.

  • Discard the gaskets. Clean and inspect the sealing surfaces.

Engine Front Cover

    Engine Front Cover
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153 ...

    Installation
    1. Apply silicone gasket and sealant in the locations shown. 2. Install the engine front cover.   3. Install the belt idler pulleys and the bolts. 4. Connect the CMP sensor electrical conn ...

    Other materials:

    Personal Safety System
    The Personal Safety System provides an improved overall level of frontal crash protection to front seat occupants and is designed to help further reduce the risk of airbag-related injuries. The system is able to analyze different occupant conditions and crash ...

    Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)
    Removal and Installation Mach I 1. Remove the air intake scoop. For additional information, refer to Section. Cobra 2. Remove the supercharger drive belt cover. 3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 4. Remov ...

    Engine (Disassembly)
    Special Tool(s) Service Set, Camshaft 303-017 (T65L-6250-A) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Remover, Power Stee ...