Ford Mustang (1999-2004) Service Manual: Installation

1. Apply silicone gasket and sealant in the locations shown.

Engine Front Cover

2. Install the engine front cover.

Engine Front Cover

 

Engine Front Cover

3. Install the belt idler pulleys and the bolts.

Engine Front Cover

4. Connect the CMP sensor electrical connector.

Engine Front Cover

5. Raise the vehicle.

6. Install the crankshaft front oil seal. For additional information, refer to Crankshaft Front Oil Seal in this section.

7. Tighten the four oil pan bolts in the sequence shown.

  • Stage 1: Tighten to 2 Nm (18 lb-in).
  • Stage 2: Tighten to 20 Nm (15 lb-ft).
  • Stage 3: Tighten an additional 60 degrees.

Engine Front Cover

8. Install the drain plug.

Engine Front Cover

9. Position the power steering reservoir and install the bolts.

Engine Front Cover

10. Connect the CKP sensor electrical connector.

Engine Front Cover

11. Position the A/C muffler and tighten the nut.

Engine Front Cover

12. Install the power steering pump and the bolts.

Engine Front Cover

13. Position the battery cable and install the two nuts.

Engine Front Cover

14. Install the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section.

15. Install the water pump pulley and the bolts.

Engine Front Cover

16. Install the cooling fan.

17. Install the accessory drive belt. For additional information, refer to Section

18. Install the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section.

19. Position the radio ignition interference capacitors and install the nuts.

Engine Front Cover

20. Fill the crankcase with clean engine oil.

    Removal
    1. Remove the nuts and position the radio ignition interference capacitors aside. 2. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section ...

    Timing Drive Components
    Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...

    Other materials:

    Deactivation
    WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Carry a live air ...

    Leakage Inspection
    CAUTION: Do not try to stop the fluid leak by increasing the torque beyond specifications. This may cause damage to the case threads. Check the fluid filler tube connection at the transmission case. If leakage is found here, install a new grommet. Ch ...

    Inspection and Verification
    Certain axle noise or vibration symptoms are also common to the engine, transmission, wheel bearings, tires, and other parts of the vehicle. For this reason, be sure that the cause of the trouble is in the axle before disassembling, adjusting or repairing th ...