Ford Mustang (1999-2004) Service Manual: Removal

CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur.

1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section.

2. Remove the crankshaft sensor ring from the crankshaft.

Timing Drive Components

3. Disconnect the eight ignition coil electrical connectors.

Timing Drive Components

4. Remove the bolts and the eight ignition coils.

Timing Drive Components

5. NOTE: Use compressed air to remove any foreign material from the spark plug wells before removing the spark plugs.

Remove the spark plugs.

Timing Drive Components

6. NOTE: Rotate the camshaft to the base circle of the camshaft lobe before removing the followers. Keep the roller followers in order when removing.

Using the special tool, remove the 16 roller followers.

  • Rotate the crankshaft and camshaft as necessary.

Timing Drive Components

7. Remove the bolts and the LH timing chain tensioner.

Timing Drive Components

8. Remove the bolts and the RH timing chain tensioner.

Timing Drive Components

9. Remove the LH and the RH timing chain tensioner arm from the dowel pins.

Timing Drive Components

10. Remove the timing chains and the crankshaft sprocket.

11. Remove the timing chain guides.

1. Remove the bolts.

2. Remove the LH timing chain guide.

3. Remove the bolts.

4. Remove the RH timing chain guide.

Timing Drive Components

12. NOTE: RH shown, LH similar.

Install the special tool.

Timing Drive Components

13. NOTE: RH shown, LH similar.

Remove the bolt and the camshaft gear.

Timing Drive Components

    Timing Drive Components
    Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...

    Installation
    1. CAUTION: The timing chain procedures must be followed exactly or damage to the valve and pistons will result. Compress the tensioner plunger, using an edge of a vise. 2. While holding the ratch ...

    Other materials:

    Getting the services you need
    Warranty repairs to your vehicle must be performed by an authorized dealer. While any authorized dealer handling your vehicle line will provide warranty service, we recommend you return to your selling authorized dealer who wants to ensure your continued satis ...

    Disassembly
    NOTE: The steering gear is serviceable as either a long or short rack assembly. This procedure covers the removal and installation of the components not supplied with a short rack assembly. On short rack assembly only the front wheel spindle tie-rods and fro ...

    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer to the appropriate section in Group 303 for the procedure. ...