Ford Mustang (1999-2004) Service Manual: Removal

CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur.

1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section.

2. Remove the crankshaft sensor ring from the crankshaft.

Timing Drive Components

3. Disconnect the eight ignition coil electrical connectors.

Timing Drive Components

4. Remove the bolts and the eight ignition coils.

Timing Drive Components

5. NOTE: Use compressed air to remove any foreign material from the spark plug wells before removing the spark plugs.

Remove the spark plugs.

Timing Drive Components

6. NOTE: Rotate the camshaft to the base circle of the camshaft lobe before removing the followers. Keep the roller followers in order when removing.

Using the special tool, remove the 16 roller followers.

  • Rotate the crankshaft and camshaft as necessary.

Timing Drive Components

7. Remove the bolts and the LH timing chain tensioner.

Timing Drive Components

8. Remove the bolts and the RH timing chain tensioner.

Timing Drive Components

9. Remove the LH and the RH timing chain tensioner arm from the dowel pins.

Timing Drive Components

10. Remove the timing chains and the crankshaft sprocket.

11. Remove the timing chain guides.

1. Remove the bolts.

2. Remove the LH timing chain guide.

3. Remove the bolts.

4. Remove the RH timing chain guide.

Timing Drive Components

12. NOTE: RH shown, LH similar.

Install the special tool.

Timing Drive Components

13. NOTE: RH shown, LH similar.

Remove the bolt and the camshaft gear.

Timing Drive Components

    Timing Drive Components
    Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...

    Installation
    1. CAUTION: The timing chain procedures must be followed exactly or damage to the valve and pistons will result. Compress the tensioner plunger, using an edge of a vise. 2. While holding the ratch ...

    Other materials:

    Fuel Vapor Control Tube Assembly Valve
    Removal and Installation 1. Remove the fuel tank. For additional information, refer to Section. 2. Remove the retainers. 3. NOTE: The fuel vapor vent valve, fuel vapor control valve and the in-line fuel tank pressure sensor are repaired as a fuel va ...

    Installation
    1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For additional information, refer to Section. 4. NOTE: The eng ...

    Transmission (Removal)
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the gearshift lever knob. 3. Remove the console panel gearshift plate. Lift the gearshift lever boot over the gearshift lever. 4. Remove the bolts and the sh ...