Ford Mustang (1999-2004) Service Manual: Installation
1. Install the upper intake manifold gasket.
2. Install the intake manifold and bolts in the sequence shown.
3. Install the PCV valve-to-intake manifold tube.
4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.
5. Connect the EGR tube to the EGR valve.
6. Connect the hoses to the differential pressure feedback EGR.
7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.
8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.
9. Connect the EVAP return hose.
10. Connect the TP sensor.
11. Position the cables and bracket.
- Install the bolts, connect the clip.
12. Connect the throttle cable, the speed control actuator cable and throttle return spring.
13. Install the air cleaner outlet tube. For additional information, refer to Section.
14. Install the air intake scoop bracket. For additional information, refer to Section .
Removal
1. Remove the air intake scoop bracket. For additonal information, refer to
Section.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Disconnect the accelera ...
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Other materials:
Hydro-Boost Bleeding
1. NOTE: The Hydro-Boost power brake booster (2B560) is generally
self-bleeding, and the
following procedure will normally bleed the air from the power brake booster.
Normal operation
of the vehicle will further remove any additional trapped air.
Fill the p ...
Motor - Windshield Wiper
Removal
CAUTION: The internal permanent magnets used in the windshield
wiper motor are made
of a glass-like material. To avoid damaging the magnets, do not strike
the motor with a hammer
or any other object.
NOTE: The windshield wiper motor is n ...
Exceptions To Normal Schedule
Yellow Coolant
Change coolant at 5 years or 160,000 km (100,000 miles) of the vehicle's
life, whichever comes
first.
After the initial change, change coolant every 3 years or 80,000 km
(50,000 miles) thereafter.
Natural Gas and Propane Vehicles
Insp ...
