Ford Mustang (1999-2004) Service Manual: Installation
1. Install the upper intake manifold gasket.
2. Install the intake manifold and bolts in the sequence shown.
3. Install the PCV valve-to-intake manifold tube.
4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.
5. Connect the EGR tube to the EGR valve.
6. Connect the hoses to the differential pressure feedback EGR.
7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.
8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.
9. Connect the EVAP return hose.
10. Connect the TP sensor.
11. Position the cables and bracket.
- Install the bolts, connect the clip.
12. Connect the throttle cable, the speed control actuator cable and throttle return spring.
13. Install the air cleaner outlet tube. For additional information, refer to Section.
14. Install the air intake scoop bracket. For additional information, refer to Section .
Removal
1. Remove the air intake scoop bracket. For additonal information, refer to
Section.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Disconnect the accelera ...
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Other materials:
Exhaust System Neutralizing
WARNING: Exhaust gases contain carbon monoxide, which is harmful to
health and
potentially lethal. Repair exhaust system leaks immediately. Never operate the
engine in an
enclosed area.
WARNING: Exhaust system components are hot.
NOTE: Neutralize the exhau ...
Latch - Luggage Compartment Lid
Removal
1. NOTE: The luggage compartment lid latch is equipped with
mechanical interior release handle.
Disconnect the luggage compartment lid lock actuator (432A38) cable.
2. Remove the luggage compartment lid latch (43200).
1. Disconnect the ...
Anti-Lock Control
Refer to Wiring Diagrams Cell 42 , Anti-Lock Brake for schematic and
connector information.
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
73 Digita ...
