Ford Mustang (1999-2004) Service Manual: Installation
1. Install the upper intake manifold gasket.
2. Install the intake manifold and bolts in the sequence shown.
3. Install the PCV valve-to-intake manifold tube.
4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.
5. Connect the EGR tube to the EGR valve.
6. Connect the hoses to the differential pressure feedback EGR.
7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.
8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.
9. Connect the EVAP return hose.
10. Connect the TP sensor.
11. Position the cables and bracket.
- Install the bolts, connect the clip.
12. Connect the throttle cable, the speed control actuator cable and throttle return spring.
13. Install the air cleaner outlet tube. For additional information, refer to Section.
14. Install the air intake scoop bracket. For additional information, refer to Section .
Removal
1. Remove the air intake scoop bracket. For additonal information, refer to
Section.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Disconnect the accelera ...
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Other materials:
Accelerator Cable - 3.8L
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Remove the bolts retaining the accelerator cable to the dash panel.
3. Disconnect the accelerator cable from the throttle body by rotating ...
Installation
All vehicles
1. Using the special tools, install the crankshaft rear oil seal.
Lubricate the oil seal using clean engine oil.
2. Using the special tool, install the crankshaft oil slinger.
Manual transmission vehicles
3. Install the flywheel. For additi ...
Starter Drive and Flywheel Ring Gear Inspection
1. Remove the starter motor. For additional information, refer to Starter
Motor-3.8L or Starter
Motor-4.6L in this section.
2. Check the wear patterns on the starter drive gear and the flywheel ring
gear . If the wear pattern
is normal, install the sta ...
