Ford Mustang (1999-2004) Service Manual: Installation

1. Install the upper intake manifold gasket.

Intake Manifold - Upper

2. Install the intake manifold and bolts in the sequence shown.

Intake Manifold - Upper

3. Install the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.

Intake Manifold - Upper

5. Connect the EGR tube to the EGR valve.

Intake Manifold - Upper

6. Connect the hoses to the differential pressure feedback EGR.

Intake Manifold - Upper

7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.

Intake Manifold - Upper

9. Connect the EVAP return hose.

Intake Manifold - Upper

10. Connect the TP sensor.

Intake Manifold - Upper

11. Position the cables and bracket.

  • Install the bolts, connect the clip.

Intake Manifold - Upper

12. Connect the throttle cable, the speed control actuator cable and throttle return spring.

Intake Manifold - Upper

13. Install the air cleaner outlet tube. For additional information, refer to Section.

14. Install the air intake scoop bracket. For additional information, refer to Section .

    Removal
    1. Remove the air intake scoop bracket. For additonal information, refer to Section. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Disconnect the accelera ...

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Other materials:

    Timing Chain
    Removal 1. Remove the timing cover. For additional information, refer to Engine Front Cover in this section. 2. Remove the camshaft position sensor drive gear. 1. Remove the bolt. 2. Remove the camshaft position sensor drive gear. 3. Rotate the ...

    Symptom Charts
    Symptom Chart - Air Leak and Wind Noise Condition Possible Sources Action Air leak around door perimeter Loose fit seal. Seal installed incorrectly. Door misaligned. Scuff plate installed incor ...

    Rear Drive Axle/Differential - Ford 8.8-Inch IRS
    General Specifications Torque Specifications a: Use Stud and Bearing Mount EOAZ-19554-BA or equivalent meeting Ford specification WSKM2G349- A1. b: With pinion flange yoke seal. ...