Ford Mustang (1999-2004) Service Manual: Installation

1. Install the upper intake manifold gasket.

Intake Manifold - Upper

2. Install the intake manifold and bolts in the sequence shown.

Intake Manifold - Upper

3. Install the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.

Intake Manifold - Upper

5. Connect the EGR tube to the EGR valve.

Intake Manifold - Upper

6. Connect the hoses to the differential pressure feedback EGR.

Intake Manifold - Upper

7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.

Intake Manifold - Upper

9. Connect the EVAP return hose.

Intake Manifold - Upper

10. Connect the TP sensor.

Intake Manifold - Upper

11. Position the cables and bracket.

  • Install the bolts, connect the clip.

Intake Manifold - Upper

12. Connect the throttle cable, the speed control actuator cable and throttle return spring.

Intake Manifold - Upper

13. Install the air cleaner outlet tube. For additional information, refer to Section.

14. Install the air intake scoop bracket. For additional information, refer to Section .

    Removal
    1. Remove the air intake scoop bracket. For additonal information, refer to Section. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Disconnect the accelera ...

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Other materials:

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle will further remove any additional trapped air. Fill the p ...

    Motor - Windshield Wiper
    Removal CAUTION: The internal permanent magnets used in the windshield wiper motor are made of a glass-like material. To avoid damaging the magnets, do not strike the motor with a hammer or any other object. NOTE: The windshield wiper motor is n ...

    Exceptions To Normal Schedule
    Yellow Coolant Change coolant at 5 years or 160,000 km (100,000 miles) of the vehicle's life, whichever comes first. After the initial change, change coolant every 3 years or 80,000 km (50,000 miles) thereafter. Natural Gas and Propane Vehicles Insp ...