Ford Mustang (1999-2004) Service Manual: Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury.

1. Disconnect the battery ground cable (14301). For additional information, refer to Section.

2. Disconnect the air cleaner outlet tube. For additional information, refer to Section.

3. Relieve the fuel pressure. For additional information, refer to Section.

4. Disconnect the fuel line. For additional information, refer to Section..

5. Remove the throttle body (9E926). For additional information, refer to Throttle Body in this section.

6. Remove the idle air control (IAC) hose and position it out of the way.

Fuel Injection Supply Manifold

7. Remove the positive crankshaft ventilation (PCV) hose.

Fuel Injection Supply Manifold

8. Disconnect the four RH fuel injector electrical connectors.

Fuel Injection Supply Manifold

9. Disconnect the IAC electrical connector and the main chassis vacuum hose.

Fuel Injection Supply Manifold

10. Remove the hose.

Fuel Injection Supply Manifold

11. Squeeze the two locking tabs, and remove the accelerator cable and the speed control cable (if equipped) and position aside.

Fuel Injection Supply Manifold

12. Disconnect the fuel pressure sensor electrical connector and the vacuum hose.

Fuel Injection Supply Manifold

13. Disconnect the ground wire.

Fuel Injection Supply Manifold

14. Disconnect the LH fuel injector electrical connectors.

Fuel Injection Supply Manifold

15. Remove the exhaust vacuum regulator (EVR) solenoid vacuum lines.

Fuel Injection Supply Manifold

16. Remove the bolts from the EGR pressure transducer bracket and position aside.

Fuel Injection Supply Manifold

17. Remove the EGR to exhaust manifold tube. For additional information, refer to Section.

18. Disconnect the exhaust valve recirculation (EGR) vacuum line.

Fuel Injection Supply Manifold

19. NOTE: The LH side is shown, the RH is similar.

Remove the four bolts and remove the supply manifold with the fuel injectors attached.

Fuel Injection Supply Manifold

    Installation
    1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For ad ...

    Other materials:

    Inspection and Verification
    1. Verify customer concern by running the engine. 2. Inspect the drive belt for chunking, fraying and wear. 3. Check the drive belt for correct routing. Drive Belt Cracking/Chunking/Wear V Ribbed Serpentine Drive Belt With Cracks Across Ribs The accessory ...

    Assembly
    1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or bu ...

    Installation
    1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. ...