Ford Mustang (1999-2004) Service Manual: Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel pressure must be relieved. Failure to follow these instructions may result in personal injury.

1. Disconnect the battery ground cable (14301). For additional information, refer to Section.

2. Disconnect the air cleaner outlet tube. For additional information, refer to Section.

3. Relieve the fuel pressure. For additional information, refer to Section.

4. Disconnect the fuel line. For additional information, refer to Section..

5. Remove the throttle body (9E926). For additional information, refer to Throttle Body in this section.

6. Remove the idle air control (IAC) hose and position it out of the way.

Fuel Injection Supply Manifold

7. Remove the positive crankshaft ventilation (PCV) hose.

Fuel Injection Supply Manifold

8. Disconnect the four RH fuel injector electrical connectors.

Fuel Injection Supply Manifold

9. Disconnect the IAC electrical connector and the main chassis vacuum hose.

Fuel Injection Supply Manifold

10. Remove the hose.

Fuel Injection Supply Manifold

11. Squeeze the two locking tabs, and remove the accelerator cable and the speed control cable (if equipped) and position aside.

Fuel Injection Supply Manifold

12. Disconnect the fuel pressure sensor electrical connector and the vacuum hose.

Fuel Injection Supply Manifold

13. Disconnect the ground wire.

Fuel Injection Supply Manifold

14. Disconnect the LH fuel injector electrical connectors.

Fuel Injection Supply Manifold

15. Remove the exhaust vacuum regulator (EVR) solenoid vacuum lines.

Fuel Injection Supply Manifold

16. Remove the bolts from the EGR pressure transducer bracket and position aside.

Fuel Injection Supply Manifold

17. Remove the EGR to exhaust manifold tube. For additional information, refer to Section.

18. Disconnect the exhaust valve recirculation (EGR) vacuum line.

Fuel Injection Supply Manifold

19. NOTE: The LH side is shown, the RH is similar.

Remove the four bolts and remove the supply manifold with the fuel injectors attached.

Fuel Injection Supply Manifold

    Installation
    1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For ad ...

    Other materials:

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    Refer to Wiring Diagrams Cell 60, Instrument Cluster for schematic and connector information. Refer to Wiring Diagrams Cell 97, Daytime Running Lamps for schematic and connector information. Special Tool(s) 73 Digital Multimeter 105-R0051 or Equiva ...

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    Removal 1. NOTE: Make sure that the headlamp switch and the ignition switch are in the OFF position. Raise the headlamp retainers. 2. Remove the headlamp assembly. Disconnect the electrical connectors and replace the lamp if necessary. Instal ...