Ford Mustang (1999-2004) Service Manual: Reservoir

Removal

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

1. Disconnect the brake master cylinder fluid level switch.

Reservoir

2. Use a suitable suction device to drain the brake master cylinder reservoir (2K478).

3. Carefully pry up on the brake master cylinder reservoir and remove.

Reservoir

Installation

1. NOTE: Whenever installing a new brake master cylinder reservoir, install new grommets.

Install the brake master cylinder reservoir.

1. Lubricate the two grommets with High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A and insert the grommets into the brake master cylinder (2140).

2. Press the brake master cylinder reservoir into the grommets until it is fully seated.

3. Connect the brake master cylinder fluid level switch.

4. Fill the brake master cylinder reservoir with clean High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A.

5. Bleed the brake master cylinder.

Reservoir

    Master Cylinder - Hydro-Boost
    Removal 1. Disconnect the fluid level sensor connector. 2. Disconnect the brake tubes. 3. Remove the brake master cylinder nuts. 4. Remove the brake master cylinder (2140). Installation 1. T ...

    Control Valve
    Removal 1. Disconnect the brake tubes. 2. Remove the brake fluid control valve bracket nut. Installation 1. To install, reverse the removal procedure.     ...

    Other materials:

    Parking Brake Cable Tension Release
    1. CAUTION: If any component in the parking brake system requires repair or if the rear axle housing (4010) is removed, the cable tension must be released. Place the parking brake control (2780) in the released position. 2. Remove the console. 3. W ...

    Principles of Operation
    Power Window Control NOTE: Battery power and ground must be removed before disconnecting the GEM connectors to avoid setting false DTCs. The driver power window one-touch down operation is controlled by the generic electronic module (GEM). This featur ...

    Exhaust System (Description and Operation)
    WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to repair any part of the system until it has cooled. Be especially careful when working around the three way catalytic converter. The temperature of the three way c ...