Ford Mustang (1999-2004) Service Manual: Reservoir

Removal

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

1. Disconnect the brake master cylinder fluid level switch.

Reservoir

2. Use a suitable suction device to drain the brake master cylinder reservoir (2K478).

3. Carefully pry up on the brake master cylinder reservoir and remove.

Reservoir

Installation

1. NOTE: Whenever installing a new brake master cylinder reservoir, install new grommets.

Install the brake master cylinder reservoir.

1. Lubricate the two grommets with High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A and insert the grommets into the brake master cylinder (2140).

2. Press the brake master cylinder reservoir into the grommets until it is fully seated.

3. Connect the brake master cylinder fluid level switch.

4. Fill the brake master cylinder reservoir with clean High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A.

5. Bleed the brake master cylinder.

Reservoir

    Master Cylinder - Hydro-Boost
    Removal 1. Disconnect the fluid level sensor connector. 2. Disconnect the brake tubes. 3. Remove the brake master cylinder nuts. 4. Remove the brake master cylinder (2140). Installation 1. T ...

    Control Valve
    Removal 1. Disconnect the brake tubes. 2. Remove the brake fluid control valve bracket nut. Installation 1. To install, reverse the removal procedure.     ...

    Other materials:

    Valve Seals
    Special Tool(s) Valve Spring Compressor 303-452 (T93P-6565-AR) Valve Stem Seal Replacer 303-383 (T91P-6571-A) Compressor, Valve Spring (Exhaust) 303-567 (T97P- 6565-AH) Material Item Specification Supe ...

    Engine coolant check
    Checking the Engine Coolant The concentration and level of engine coolant should be checked at the intervals listed in Scheduled Maintenance Information. Note: Make sure that the level is at the FULL COLD level or within the COLD FILL RANGE in the coolant res ...

    Resistor
    Removal 1. Disconnect the connector. 2. Remove the screws. 3. Remove the resistor. Installation 1. To install, reverse the removal procedure. ...