Ford Mustang (1999-2004) Service Manual: Reservoir

Removal

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

1. Disconnect the brake master cylinder fluid level switch.

Reservoir

2. Use a suitable suction device to drain the brake master cylinder reservoir (2K478).

3. Carefully pry up on the brake master cylinder reservoir and remove.

Reservoir

Installation

1. NOTE: Whenever installing a new brake master cylinder reservoir, install new grommets.

Install the brake master cylinder reservoir.

1. Lubricate the two grommets with High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A and insert the grommets into the brake master cylinder (2140).

2. Press the brake master cylinder reservoir into the grommets until it is fully seated.

3. Connect the brake master cylinder fluid level switch.

4. Fill the brake master cylinder reservoir with clean High Performance DOT 3 Brake Fluid C6AZ-19542-AB or equivalent fluid meeting Ford specification ESA-M6C25-A.

5. Bleed the brake master cylinder.

Reservoir

    Master Cylinder - Hydro-Boost
    Removal 1. Disconnect the fluid level sensor connector. 2. Disconnect the brake tubes. 3. Remove the brake master cylinder nuts. 4. Remove the brake master cylinder (2140). Installation 1. T ...

    Control Valve
    Removal 1. Disconnect the brake tubes. 2. Remove the brake fluid control valve bracket nut. Installation 1. To install, reverse the removal procedure.     ...

    Other materials:

    Plenum Chamber
    Removal 1. Remove the instrument panel. For additional information, refer to Section. 2. Remove the audio unit. For additional information, refer to Section. 3. If equipped, remove the CD player. For additional information, refer to Section. 4. Remove the ...

    Input Shaft and Bearing
    Special Tool(s) Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) Remover/Installer, Bearing Tube 308-024 (T75L-7025-B) Disas ...

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if badly scored or damaged. 2. Check fluid passage in the cl ...