Ford Mustang (1999-2004) Service Manual: Shock Absorber

Removal

WARNING: All vehicles are equipped with gas pressurized shock absorbers which will extend unassisted. Do not apply heat or flame to the shock absorbers during removal or component servicing. Failure to follow these instructions can result in personal injury.

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. If substitution is necessary, the part must be of the same finish and property class. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

CAUTION: When using a hoist that lifts the vehicle by the frame, install new shock absorbers one at a time.

1. Open the luggage compartment lid. Position the carpet out of the way.

2. Remove and discard the retaining nut, washer and insulator assembly.

Shock Absorber

3. Raise the vehicle.

4. Remove the shock absorber (18125).

1. Remove and discard the bolt and nut.

2. Remove the shock absorber.

Shock Absorber

Installation

1. Correctly prime the new shock absorber.

2. Install a new washer and insulator on the shock absorber.

3. Position the shock absorber and install a new bolt and a new nut.

Shock Absorber

4. NOTE: When using a hoist that lifts the vehicle by the frame, have an assistant guide the shock absorber into the body while lowering the hoist.

Lower the vehicle.

5. Install a new insulator, washer and nut.

Shock Absorber

6. Position the carpet and close the luggage compartment lid.

    Installation
    1. NOTE: Inspect the spring insulators for wear or damage. Install new spring insulators if necessary. Make sure the spring insulators are correctly installed on the springs. 2. Install the spring ...

    Damper
    Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the sa ...

    Other materials:

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 PAG Refrigerant Compressor Oil F7AZ-19589-DA (Motorcraf ...

    Camshaft End Play - OHC Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the roller followers. Refer to the appropriate section in Group 303 for the procedure. 2. Use a Dial Indicator Gauge with Holding Fixt ...

    Piston - Pin Connecting Rod, Floating Pin
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Engine Oil XO-5W20-QSP WSS-M2C153- H Disassembly 1. Remove the clips. 2. Remove the piston pin from the piston and connecting rod assembly. 3. Remove the connecting rod ...