Ford Mustang (1999-2004) Service Manual: Gear (Disassembly and Assembly)

Special Tool(s)

Head Mounting Fixture 303-D041 (D83L-500-B1) or Equivalent
Inner Tie Rod Socket Tool 211-D025 (D90P-3290-A) or Equivalent
Steering Gear Holding Fixture 211-D011 (D87P-3504-B) or Equivalent

Material

Item Specification
Multi-Purpose Grease XG-4 ESR-M1C159- A
Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A ESE-M1C171- A
Gear (Removal and Installation)
Special Tool(s) Teflon Seal Replacer Set 211-D027 (D90P-3517-A) or Equivalent Tie Rod End Remover 211-001 (TOOL-3290-D) Removal 1. Turn the steering wheel as necessary to pos ...

Disassembly
NOTE: The steering gear is serviceable as either a long or short rack assembly. This procedure covers the removal and installation of the components not supplied with a short rack assembly. On short ...

Other materials:

Output Shaft
Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool and a press, remove the third/fourth gear synchronizer asse ...

Exhaust Manifold LH
Removal and Installation 1. Position the steering wheel straight ahead and lock the column. 2. Disconnect the battery ground cable. For additional information, refer to Section. 3. Raise the vehicle. For additional information, refer to Section. 4. Remove ...

Engine Ignition (Description and Operation)
The ignition coil (12029), which is mounted on the upper intake manifold, can be described as a coil pack containing three separate coil units. Each coil unit is individually controlled by the powertrain control module (PCM) (12A650) through separate wire le ...