Ford Mustang (1999-2004) Service Manual: Installation

1. NOTE: Inspect the spring insulators for wear or damage. Install new spring insulators if necessary.

Make sure the spring insulators are correctly installed on the springs.

Spring - Cobra

2. Install the springs.

1. Position the springs.

2. Raise the subframe using the special tool 014-00765.

Spring - Cobra

3. Install new bolts.

Spring - Cobra

4. Remove and discard the subframe front bolts.

Spring - Cobra

5. Install new bolts and nuts. Tighten the bolts.

Spring - Cobra

6. Remove the special tool 014-00765.

7. Support the lower suspension arm and bushings with jack stands.

8. CAUTION: Make sure the hardened washer is installed between the lower suspension arm and bushing and the shock absorber. Failure to do so can result in damage and failure of the lower suspension arm and bushing.

Connect the shock absorbers to the lower suspension arm and bushing and install new bolts and nuts.

Spring - Cobra

9. Clip the ABS sensor wires to the subframe.

Spring - Cobra

10. Install the ABS sensors and the bolts.

Spring - Cobra

11. Connect the rear brake lines and install the bolts.

Spring - Cobra

12. Connect the parking brake cable and conduits to the lower suspension arm and bushings and install the bolts.

Spring - Cobra

13. Connect the parking brake cable and conduits to the knuckles.

Spring - Cobra

14. Connect the parking brake cable and conduits to the rear brake calipers and install the clips.

Spring - Cobra

15. Connect the parking brake cable and conduit to the parking brake levers.

Spring - Cobra

16. Install the driveshaft.

17. Install both mufflers.

18. Install both wheel and tire assemblies.

19. Remove the jack stand from the No. 1 crossmember.

20. Bleed the brake system.

21. Check wheel alignment. Adjust if necessary.

    Removal
    CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part ...

    Shock Absorber
    Removal WARNING: All vehicles are equipped with gas pressurized shock absorbers which will extend unassisted. Do not apply heat or flame to the shock absorbers during removal or component servicing. ...

    Other materials:

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sm ...

    Lifting
    CAUTION: Do not allow the lift adapters to contact the steering linkage, suspension arms, stabilizer arms, or to compress the lower suspension arm stabilizer bar insulator (5493). Damage to the suspension, exhaust and steering linkage components may occur i ...

    Installation
    CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result. 1. NOTE: Two technicians are necessary to carry out this step. Install the instrument panel. 2. Install the upper instrument pa ...