Ford Mustang (1999-2004) Service Manual: Spring Lock Coupling



The spring lock coupling is a refrigerant line coupling held together by a garter spring inside a circular cage.
- When the coupling is connected together, the flared end of the female fitting slips behind the garter spring inside the cage of the male fitting.
- The garter spring and cage then prevent the flared end of the female fitting from pulling out of the cage.
- Three O-ring seals are used to seal between the two halves of the A/C condenser core couplings. All other couplings have two O-ring seals.
- Use only the O-ring seals listed in the Ford Master Parts Catalog for the spring lock coupling.
- A plastic indicator ring is used on the spring lock couplings of the A/C evaporator core to indicate, during vehicle assembly, that the coupling is connected. Once the coupling is connected, the indicator ring is no longer necessary but will remain captive by the coupling near the cage opening.
- The indicator ring may also be used during repair operations to indicate connection of the coupling.
- An A/C tube lock coupling clip (19E746) may be used to secure the coupling but is not required.
Service Gauge Port Valves
The high-pressure service gauge port valve is located on the A/C manifold and tube.
The low pressure service gauge port valve is located on the suction accumulator.



The fitting is an integral part of the refrigeration line or component.
- Special couplings are required for both the high side and low side service gauge ports.
- A new Schrader-type valve core can be installed if the seal leaks.
- Always install the A/C charging valve cap (19D702) on the service gauge port valves after repairing the refrigerant system.
Dual-Function Pressure Switch (4.6L)
The dual-function pressure switch is used to interrupt A/C compressor
operation in the event of high system discharge pressures.
The dual-function pressure switch is mounted on a Schrader valve-t ...
Air Conditioning (A/C) Compressor - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
CAUTION: If installing ...
Other materials:
Speed Control (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 31 , Speed Control for schematic and connector
information.
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
7 ...
Body Closures
General Specifications
Torque Specifications
Body Closures
The body closures consist of the following components:
door checks
front door
front door latch strikers
front door hinges
front door opening weatherstrips
hood
hood (Cobra) ...
Shock Absorber
Removal
WARNING: All vehicles are equipped with gas pressurized shock absorbers
which will
extend unassisted. Do not apply heat or flame to the shock absorbers during
removal or
component servicing. Failure to follow these instructions can result in personal ...
